• Title/Summary/Keyword: Commercial Finite Element Code

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Thermal Stress Analysis of the Disposal Canister for Spent PWR Nuclear Fuels (가압경수로 고준위폐기물 처분용기의 열응력 해석)

  • 권영주;하준용;최종원
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.15 no.3
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    • pp.471-480
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    • 2002
  • In this paper, the thermal stress analysis of spent nuclear fuel disposal canister in a deep repository at 500 m underground is carried out for the basic design of the canister. Since the nuclear fuel disposal usually emits much heat, a long term safe repository at a deep bedrock is used. Under this situation, the canister experiences the thermal load due to the heat generation of spent nuclear fuels in the basket. Hence, in this paper the thermal stress analysis is executed using the finite element method. The finite clement code Eot the analysis Is not written directly, but a commercial code, NISA, is used because of the complexity of the structure and the large number of elements required for the analysis. The analysis result shows that even though the thermal stress is added to the stress generated by the hydrostatic underground water pressure and the swelling pressure of the bentonite buffer, the total stress is still smaller than the yield stress of the cast iron. Hence, the canister is still structurally safe when the thermal loads we included in the external loads applied on the canister.

Finite Element Analysis in Finite Length Bar under Constant Amplitude Loading (일정진폭하중을 받는 유한 길이 봉의 유한요소해석)

  • Hwang, Eun-Ha
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.23 no.5
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    • pp.525-533
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    • 2010
  • Direct time integration method such as Newmark method is numerically performed under the assumption that continuous load function such as constant amplitude load can be treated as a discontinuous load fuction. It is due that the load can be treated as a constant value at the given time period regardless of variation of load at the time increment interval. It means the numerical results should be accompanied by the error due to approximation of load fuction. In contrast, the load function is calculated by convolution integral for the given time interval at finite element equation based on Gurtin's variation equation. Therefore. precise numerical results can be obtained by Gurtin's method because of convolution integral for the continuous load fuction curve even at the variation of load function in the given time interval. In this study, we prove that Gurtin's method can be more suitable than Newmark method in the problem of constant amplitude loading, using the numerical results for the free end of the one-dimensional rod. This study also shows that Gurtin's method is more effective in constant amplitude loading than in constant loading. The accuracy and the validity are verified by comparison between the results of in-house FORTRAN code and ADINA, a commercial software supporting Newmark method.

Vibration Characteristic Analysis of an Annular Cylindrical PWR Fuel Rod according to the Cross-sectional Dimensions and the Span Length (가압경수로용 환형 실린더 연료봉의 단면치수와 스팬길이에 따른 진동특성해석)

  • Lee, Kang-Hee;Kim, Jae-Yong;Lee, Yung-Ho;Yoon, Kyung-Ho;Kim, Hyung-Kyu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.197-201
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    • 2007
  • Vibration characteristics of an annular cylindrical fuel rod, which was proposed as a candidate design of fuel's cross section for the ultra-high burnup nuclear fuel, according to the cross-sectional dimensions and the number of supports or the span length were analytically studied. Finite element(FE) modeling for the annular cross sectional fuel was based on the methodology, that have been proven by the test verification, for the conventional PWR nuclear fuel rod. A commercial FEA code, ABAQUS, was used for the FE modeling and analysis. A planar beam element (B21) that uses a linear interpolation was used for the fuel rod and a linear spring element for the spring and dimple of the SG. Natural frequencies and mode shape were calculated according to the preliminary design candidates for the fuel's cross sectional dimension and the number of span. From the analysis results, the design scheme of the annular fuel compatible to the present PWR nuclear reactor core was discussed in terms of the number of supports and fuel's cross section.

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Numerical modeling and prediction of adhesion failure of adhesively bonded composite T-Joint structure

  • Panda, Subhransu K;Mishra, Pradeep K;Panda, Subrata K
    • Structural Engineering and Mechanics
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    • v.74 no.6
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    • pp.723-735
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    • 2020
  • This study is reported the adhesion failure in adhesive bonded composite and specifically for the T-joint structure. Three-dimensional finite element analysis has been performed using a commercial tool and the necessary outcomes are obtained via an eight noded solid element (Solid 185-element) from the library of ANSYS. The structural analysis input has been incurred through ANSYS parametric design language (APDL) code. The normal and shear stress distributions along different layers of the joint structure have been evaluated as the final outcomes. Based on the stress distributions, failure location in the composite joint structure has been identified by using the Tsai-Wu stress failure criterion. It has been found that the failure index is maximum at the interface between flange and web part of the joint (top layer) which indicates the probable location of failure initiation. This kind of failures are considered as adhesion failure and the failure propagation is governed by strain energy release rate (SERR) of fracture mechanics. The different adhesion failure lengths are also considered at the failure location to calculate the SERR values i.e. mode I fracture (opening), mode II fracture (sliding) and mode III fracture (tearing) along the failure front. Also, virtual crack closure technique (VCCT) principle of fracture mechanics steps is used to calculate the above said SERRs. It is found that the mode I SERR is more dominating compared to other two modes of failure for the joint considered. Finally, the influences of various parametric (geometrical and material) effect on SERR of the joint structure are evaluated and discussed in details.

Process Development of Rotor Shaft using a Large Friction Welding (대형마찰용접을 이용한 로타샤프트 제조공정개발)

  • Jeong, H.S.;Cho, J.R.;Lee, N.K.;Park, H.C.;Choi, S.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.401-404
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to different material characteristics, such as, thermal conductivity and flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

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A Forging Analysis and Mechanical Properties Evaluation of Superalloy Exhaust Valve Spindle (초내열 합금 배기 밸브 스핀들 단조 해석 및 기계적 특성 평가)

  • Choi, S.G.;Oh, J.S.;Jeong, H.S.;Cho, J.R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.84-88
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    • 2009
  • The nickel-based alloy Nimonic 80A possesses strength, and corrosion, creep and oxidation resistance at high temperature. The exhaust valves of low speed diesel engines are usually operated at temperature levels of 400-$600^{\circ}C$ and high pressure to enhance thermal efficiency and exposed to the corrosion atmosphere by the exhaust gas. Also, the exhaust valve is subjected to repeated thermal and mechanical loads. So, the nickel-based alloy Nimonic 80A was used for the large exhaust valve spindle. It is composed a 540mm diameter head and a 125mm diameter stem. It is developed large products by hot closed-die forging. Manufacturing process analysis of the large exhaust valve spindle was simulated by closed die forging with hydraulic press and cooled in air after forging. The preform was heated to $1080^{\circ}C$ Numerical calculation was performed by DEFORM-2D, a commercial finite element code. Heat transfer can be coupled with the deformation analysis in a non-isothermal deformation analysis. Mechanical properties of the large exhaust valve spindle were evaluated by the variety of tests, including microstructure observation, tensile, as well as hardness and fatigue tests, were conducted to evaluate the mechanical properties for head part of exhaust valve spindle.

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On the Contact Behavior Analysis and New Design of O-ring Seals

  • Kim, Chung-Kyun;Cho, Seung-Hyun;Kim, Young-Gyu
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.121-122
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    • 2002
  • This paper presents contact behavior of an Polyperfluoroalkoxyethylene(PTFE) ring seals by a non-linear finite element method using the thermomechanical analysis. PTFE elastomer was assumed as odgen model for numerical analysis in FEM commercial code because elastomer has nonlinear behaviour character. The shape effects are investigated for sealing performance of ring seal in boundary conditions which as gas pressure, groove temperature and various O-ring seal models. Also contact stress and equivalent total strain are investicated. An O-ring seals was modeled four shape which are circle, two sunflower and X. The highest contact stress occurs at sunflower-ring seal with groove deapth of 0.35mm. the equivalent total strain of sunflower-ring seal is lower than that of the others under low gas pressure condition but under gas pressure condition over 4Mpa, that of sunflower-ring seal is higher. The calculated FEM results shows that the Sunflower-ring seal with groove depth of 0.35mm has excellent performance compared with other seal models.

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Modeling of Fracture Toughness Test Procedures for Metal and Rock Materials using LS-DYNA (LS-DYNA를 이용한 금속 및 암석 재료의 파괴인성시험 모델링)

  • Choi, Byung-Hee;Ryu, Chang-Ha
    • Explosives and Blasting
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    • v.35 no.1
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    • pp.27-33
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    • 2017
  • In this study, two fracture toughness test procedures are modelled for selected metal and rock on LS-DYNA, which is a commercial finite element code. The tests are conducted by using the 3-point bend test procedure for rectangular bar specimen. Because it takes a relatively long time to conduct the test, the implicit solver based on the Newmark method is adopted for the analyses. The values of stress intensity factor obtained from the analyses are 73 and $0.3MPa.m^{0.5}$ for the metal and rock material, respectively. It can be thought that the resulting small value of the fracture toughness of the rock material model well represents the brittleness of rock material.

Computational Analysis of Structural Behavior of Subsea Pipelines with Local Corrosion (국부 부식을 가지는 심해저 파이프라인의 구조응답에 대한 전산 해석적 연구)

  • Choi, Kwang-Ho;Lee, Chi-Seung;Ryu, Dong-Man;Koo, Bon-Yong;Song, Joon-Kyu;Lee, Jae-Myung
    • Journal of Ocean Engineering and Technology
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    • v.29 no.1
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    • pp.100-110
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    • 2015
  • To meet the increasing demand for energy around the world, offshore and subsea energy development is constantly being conducted. This trend is accompanied by an increasing demand for pipeline installation, which brings numerous problems, including those related to accessibility, high pressure, and corrosion. Among these, corrosion is a primary factor in pipeline fractures, and can cause severe environmental and industrial damage. Hence, accurate corrosion assessment for corroded pipelines is very important. For this reason, the present study investigated the mechanical behavior of an idealized corroded subsea pipeline with an internal/external pressure load using the commercial FEA code ABAQUS. Then, the analysis result was compared with corrosion assessment codes such as ASME B31G, DNV RP F101, ABS. Finally, a fitness-for-service assessment was conducted.

Thermal Analysis of a Film Cooling System with Normal Injection Holes Using Experimental Data

  • Kim, Kyung-Min;Lee, Dong-Hyun;Cho, Hyung-Hee;Kim, Moon-Young
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.1
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    • pp.55-60
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    • 2009
  • The present study investigated temperature and thermal stress distributions in a film cooling system with normal injection cooling flow. 3D-numerical simulations using the FEM commercial code ANSYS were conducted to calculate distributions of temperature and thermal stresses. In the simulations, the surface boundary conditions used the surface heat transfer coefficients and adiabatic wall temperature which were converted from the Sherwood numbers and impermeable wall effectiveness obtained from previous mass transfer experiments. As a result, the temperature gradients, in contrast to the adiabatic wall temperature, were generated by conduction between the hot and cold regions in the film cooling system. The gradient magnitudes were about 10~20K in the y-axis (spanwise) direction and about 50~60K in the x-axis (streamwise) direction. The high thermal stresses resulting from this temperature distribution appeared in the side regions of holes. These locations were similar to those of thermal cracks in actual gas turbines. Thus, this thermal analysis can apply to a thermal design of film cooling holes to prevent or reduce thermal stresses.