• Title/Summary/Keyword: Combustion Liner

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A Study on the Material Properties of Grey Cast Iron for Cylinder Liner Treated by Thermo Plastic Deformation Process (열소성변형공정을 시행한 회주철제 실린더 라이너의 재료물성에 관한 연구)

  • Kim Tae-Hyoung;Kim Jong-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.6
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    • pp.671-677
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    • 2005
  • In internal combustion engines the usual material for the cylinder liner is because of its good wear resistance Apparently this wear resistance arises from the at iron to form a hard glazed surface when under sliding friction. When the cylinder liner wear limits, it shall be replace with new one according to the classification soci manufacturer's standards. However, adoption of alternative repairing method such a metalizing, thermo plastic deformation process became inevitable taking enormous cost renewal into consideration. In this paper. the material properties of cylinder liner of grey discussed on the basis of the results of experimental work of the thermo plastic deformation the worn out cylinder liner made of grey cast iron.

Engine Friction Reduction Through Liner Rotation (회전 라이너를 이용한 엔진 마찰저감)

  • Joo Shinhyuk;Kim Myungjin;Matthews Ronald D.;Chun Kwang-Min
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.31-38
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    • 2006
  • Cylinder liner rotation is a new concept for reducing piston assembly friction in the internal combustion engine. The purpose of cylinder liner rotation is to reduce the occurrence of boundary and mixed lubrication friction in the piston assembly. This paper reports the results of experiments to quantify the potential of the rotating liner engine. A GM Quad-4 SI engine was converted to single cylinder operation and modified for cylinder liner rotation. The hot motoring method was used to compare the friction loss between the baseline engine and the rotating liner engine. Additionally, tear-down tests were used to measure the contribution of each engine component to the total friction torque. The cycle-averaged motoring torque of the RLE represents a $23\~31\%$ friction reduction compared to the baseline engine for hot motoring tests. Through tear down tests, it was found that the piston assembly friction of the baseline engine is reduced from $90\%$ at 1200 rpm to $71\%$ at 2000 rpm through liner rotation.

EXPERIMENTAL STUDY ON THE HEAVY-DUTY GAS TURBINE COMBUSTOR (산업용 가스터빈 연소기에 대한 실험적 연구)

  • Antonovsky, V.;Ahn, Kook-Young
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.142-149
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    • 2000
  • The results of stand and field testing of a combustion chamber for a heavy-duty 150 MW gas turbine are discussed. The model represented one of 14 identical segments of a tubular multican combustor constructed in the scale 1:1. The model experiments were executed at a pressure smaller than in the real gas turbine. The combustion efficiency, pressure loss factor, pattern factor, liner wall temperature, flame radiation, fluctuating pressure, and NOx emission were measured at partial and full load for both model and on-site testing. The comparison of these items of information, received on similar modes in the stand and field tests, has allowed the development of a method of calculation and the improvement of gas turbine combustors.

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A study of the smokeless liner formulation and smoke characteristics (무연 라이너 조성 및 연기 특성 연구)

  • 유지창;류문삼;백국현;류백능
    • Journal of the Korean Society of Propulsion Engineers
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    • v.6 no.2
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    • pp.19-27
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    • 2002
  • The smokeless liner, was required to propulsion system of gas generator, was developed by appling oxamide as a filler and HTPB system as a binder. Relative quantities of smoke produced during burning of liner by propellant combustion was measured by using smoke chamber. The smoke of the smokeless liner containing 50% of oxamide as filler was reduced to 1/10 as compared with conventional liner containing silica as filler. This result was showed by ground test of gas generator.

Temperature distribution of ceramic panels of a V94.2 gas turbine combustor under realistic operation conditions

  • Namayandeh, Mohammad Javad;Mohammadimehr, Mehdi;Mehrabi, Mojtaba
    • Advances in materials Research
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    • v.8 no.2
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    • pp.117-135
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    • 2019
  • The lifetime of a gas turbine combustor is typically limited by the durability of its liner, the structure that encloses the high-temperature combustion products. The primary objective of the combustor thermal design process is to ensure that the liner temperatures do not exceed a maximum value set by material limits. Liner temperatures exceeding these limits hasten the onset of cracking which increase the frequency of unscheduled engine removals and cause the maintenance and repair costs of the engine to increase. Hot gas temperature prediction can be considered a preliminary step for combustor liner temperature prediction which can make a suitable view of combustion chamber conditions. In this study, the temperature distribution of ceramic panels for a V94.2 gas turbine combustor subjected to realistic operation conditions is presented using three-dimensional finite difference method. A simplified model of alumina ceramic is used to obtain the temperature distribution. The external thermal loads consist of convection and radiation heat transfers are considered that these loads are applied to flat segmented panel on hot side and forced convection cooling on the other side. First the temperatures of hot and cold sides of ceramic are calculated. Then, the thermal boundary conditions of all other ceramic sides are estimated by the field observations. Finally, the temperature distributions of ceramic panels for a V94.2 gas turbine combustor are computed by MATLAB software. The results show that the gas emissivity for diffusion mode is more than premix therefore the radiation heat flux and temperature will be more. The results of this work are validated by ANSYS and ABAQUS softwares. It is showed that there is a good agreement between all results.

Experimental Study on Combustion Performances with Variations in Main Air-ratio and Dilution hole-pattern (주연소 영역 공기배분 및 희석공기공 배치에 따른 연소 성능 변화 연구)

  • Kim, Minkuk;Kim, Hanseok;Jung, Seungchai;Park, Heeho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.254-257
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    • 2017
  • As a part of the development of aircraft gas turbines, combustion performance tests have been conducted in the single combustor sector. The effects of change in the amount of air supplied to the main combustion zone to the performance of the combustor, such as a pollutant emission, a liner temperature distribution and an exit temperature patterns, were studied. Emissions of CO and NOx increased with the main air-ratio and exit temperature pattern was improved. When changing the pattern of the dilution holes, it was shown that the temperature patterns on the exit plane of the combustor and the surface of liner changed depending on the main flame structure and mixing with diluent air. These observations will be applied to combustor liner designs to improve combustor durability and emissions reduction performance.

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Effect of H2/CO Ratio, Dilution Ratio, and Methane/Syngas Ratio on Combustion Characteristics of Syngas Turbine (H2/CO비, 희석량, 메탄/석탄가스비가 합성가스용 가스터빈의 연소특성에 미치는 영향)

  • Lee, Min Chul;Yoon, Youngbin
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.59-60
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    • 2012
  • This paper describes gas turbine combustion characteristics of synthetic gas which is mainly composed of hydrogen and carbon monoxide. The combustion characteristics such as combustion instability, NOx and CO emission, temperatures at turbine inlet, liner and dump plane, and flame structure were investigated when changing when changing $H_2:CO$ ratio, dilution ratio, and $CH_4:syngas$ ratio. From the results, quantitative relationships are derived between key aspects of combustion performance, notably NOx emission. It is concluded that NOx emission of syngas is strongly influenced by the diluent heat capacity and combustion instability. Moreover, NOx control method using diluents such as $N_2$, $CO_2$, steam is verified.

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Development of Piston Friction Force Measurement System (피스톤계 마찰 측정 장치 개발)

  • Ha, Gyeong-Pyo;Kim, Jung-Su;Jo, Myeong-Rae;O, Dae-Yun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1608-1614
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    • 2002
  • This Paper presents a novel piston friction force measurement system that has characteristics of relieving the Pressure force acting on the upper surface of the liner; the system uses general rubber O-rings for combustion chamber sealing, and does not need special changes to the piston top land. The lower supporter of the floating liner increases stiffness in liner axial direction, and results in the increase of natural frequency. The upper supporter has multi-layer structure designed fer low axial stiffness and high radial stiffness. With the use of the present system, the effects of variation in clearance and piston ring tension were studied.

Measurement and Analysis of Instantaneous Surface Temperature and Unsteady Heat Flux at Combustion Chamber of DOHC Gasoline Engine ; Cylinder Linder (DOHC 가솔린기관의 연소실 벽표면순간온도 및 비정상 열유속 측정 및 해석(제3보 : 실린더 라이너에 관한 연구))

  • 위신환;이종태
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.1-11
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    • 2000
  • Instantaneous temperature probes were manufactured by pressing method. By using these probes, the instantaneous surface temperature and unsteady heat flux in the cylinder liner of DOHC engine were measured. The main results are as follows; ⅰ) the instantaneous surface temperature of cylinder liner are affected by the contact of piston ring as well as burning gas. ⅱ) the wall temperature of the siamese portion is much higher than other parts. ⅲ) it was shown that the rising trend of heat flux by burning gas are nearly limited to the 1/2-stroke distance from the top of cylinder liner.

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A Study on Film Cooling Characteristics of Liner in Liquid Rocket Engine (액체로켓엔진에서의 상온 기체를 이용한 라이너 막냉각 특성 연구)

  • Jeon, Jun-Su;Lee, Yang-Suk;Lee, Dong-Hyeong;Kim, Yoo;Ko, Young-Sung;Chung, Hae-Seung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.170-173
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    • 2007
  • Cooling characteristics of a liner were investigated by a film cooling method using a gas nitrogen in a rocket engine. High temperature gas of this test was made by mixing liquid nitrogen with combustion gas of a liquid rocket. A supply system of gas nitrogen was additionally constructed to the existing test facility of liquid rocket engine, and a new test section consisted of a liner and a gas injection ring was manufactured. A 10 second firing test for finding cooling characteristics of the liner was successfully conducted and liner surface temperatures and hot gas temperature was obtained.

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