• Title/Summary/Keyword: Combined Forming Method

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A Study On the Combined One Body Stamping Using F.E.A. (유한요소해석을 이용한 일체복합성형성에 대한 연구)

  • Kwon S. Y.;Lee J. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.171-175
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    • 2005
  • Automotive parts manufacturers are doing their best to strengthen the competitiveness. They are developing a large variety of new manufacturing technologies to reduce the manufacturing cost. Combined One Body Stamping(C.O.B.S) is one of the remarkable technologies to reduce production cost. C.O.B.S makes possible to form several parts together in a process using only one die set while conventional stamping demands the same number of die sets to the number of parts. But the deformation mechanism in C.O.B.S is more complicated because the interactions between blanks. So the interaction effects should be considered in the stage of initial blank shape design. In the study, a blank design method to consider the interactions between blanks was proposed and verified through the simulations and experiments. A commercial incremental FE code, LS-Dyna, was used to simulate the C.O.B.S Process. And a reverse one step FE code, Hyper Form, was used to predict initial blank shape. The boundary conditions of the reverse one step FE analysis were determined by the proposed method.

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Selection and Verification of Press Forming Pipe Model using Pipefitting (피팅용 프레스 포밍 파이프 성형 모델 선정 및 검증)

  • Kim, TaeGual;Kim, TaeHo;Park, JoonHong;Park, YoungChul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.43-49
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    • 2015
  • This paper describes the design of a forged fitting form to acquire a method of product design measurement by target measurement standards. The pipefitting connects each pipe and combines seals and nipples with the pipes normally. Therefore, the section combined with the fitting pipe was measured by a 3D scanner, and the acquired measurement and the design measurement were obtained after modification of the forged fitting pipe by that standard. Moreover, the accuracy of the model was verified through leakage testing of the oil and verification of the design measurement for accuracy decisions on the design measurement after modification of the product.

Tablet Formulation of Eutectic Mixture: Preparation of Tablet Containing Aspirin and Isopropylantipyrine (공융 혼합물의 정제화에 관한 연구 : 아스피린 및 이소푸로필안티피린 함유 정제의 제조)

  • 김종국;최성옥;최한곤
    • YAKHAK HOEJI
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    • v.29 no.4
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    • pp.193-198
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    • 1985
  • In formulation technology, the drugs forming eutectic mixture cause many pharmaceutical problems. In this study, the method to prevent such problems has been investigated. The combined drugs of aspirin and isopropylantipyrine forming eutectic mixtures were granulated by using three kinds of binders (PVP, HPMC, starch) and these granules were made into pellets by compacting them with various compressional forces. It was possible to select optimum conditions in granulating, tableting, etc. Disintegration time and dissolution pattern were investigated about this formulation, too.

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Optimization Design of the Clinch Stud using the Finite Element Analysis and the Taguchi Method (유한요소해석과 다구찌 방법을 이용한 클린치 스터드의 설계 최적화)

  • Byun, Hong-Seok;Kim, Gang-Yeon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3135-3141
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    • 2013
  • This study derives the optimal conditions for design parameters of clinch stud with high torque resistance and bonding force by using FE simulation and Taguchi method. Maximum forming load and filled rate of material are considered as objective functions. Height and depth of groove with diameter and depth of lobe are chosen as design parameters. These control factors and the friction considered as noise factor are combined by orthogonal array. Forming load and filled rate are evaluated through the simulation. Simulation results are analyzed by using the ratio of signal to noise through Taguchi method. From these results, their optimal combination conditions are proposed. In the order of the most important parameter which affects filled rate, there are the height of lobe, the height of groove, the radius of lobe and the depth of groove.

Abnormal Resonance Noise Phenomenon and Effect through Exhaust Gas Passageway in Urban Combined Power Plant (도심지 복합화력 배가스 통로에서의 이상 소음 현상과 영향)

  • Kim, Yeon-Whan;Lee, Young-Shin;Bae, Yong-Chae;Lee, Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.866-869
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    • 2004
  • Power transformers, air-intakes and stacks in the urban combined power plant are main noisy sources. Because of Inhabitant complaint by abnormal noise transferred from the power plant. the noise was investigated at power plant and uptown area. The result of diagnosis made the acoustic resonance phenomenon by 580Hz's combustion dynamic pressure with the standing wave mode of sound fields in exhaust passageway of gas turbine into main noise source of public complain. The abnormal noise is caused by the resonance exhaust noise transferred through stacks of power plant.

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Studies on the Crystal Structure of Benzidine Perchlorate by X-ray Diffraction Method (I) Relation between the Space Group and the Composition of the Diamine Salt Crystal (X-線 廻折法을 利用한 벤지딘過鹽素酸鹽의 結晶構造에 關한 硏究 (I) 空間群과 Diamine 鹽 結晶의 組成과 關係)

  • Koo, Chung-Hoe;Sa Kong, Yul;Kang, Man-Hyong;Shin, Hyun-So
    • Journal of the Korean Chemical Society
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    • v.14 no.1
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    • pp.119-122
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    • 1970
  • In those six kinds of diamine salt crystal of which their structures had already been determined up to date, commonly one molecule of diamine and two molecules of acid were combined; although the crystal of benzidine perchlorate, only one molecule each of benzidine and perchloric acid were combined. At the case of benzidine perchlorate, one molecule acts as the role of two molecules by coincidence of the center of symmetry point of both the lattice and molecule, and perchlorate ion is locating symmetrically between two -$NH_2$ groups of different benzidine molecule, therefore benzidine and acid could be combined together with 1:1 by mole ratio. When forming the salt with diamine and acid, the combining mole ratio would be determined in accordance with the relationship between the symmetry element that presented by the space group and the symmetry element of diamine salt melecule.

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Combined Process of Ironing and Redrawing in Progressive Drawing (연속드로잉에서 아이어닝과 리드로잉의 복합공정)

  • Chung, Joon-Ki;Cho, Woong-Shick;Lee, Taek-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.654-661
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    • 2004
  • In deep drawing of sheet metal, there are many cases in which the uniform and thin wall thickness of the drawn products is more important than the bottom thickness. In this case, we can not easily get the deep drawn products with the uniform and precise wall thickness by only drawing process. Therefore in general the manufacturing processes which both the drawing and the ironing process are proceeded sequentially are used. But this method has the disadvantages of a cost-up, decrease of productivity and degradation of quality, because the ironing process is added after the drawing process. In this study, in order to improve those problems and to enhance the effect of deep drawing, the combined process of redrawing and ironing fur multistep drawing of cylindrical cups is used. In this experiment, we considered the characteristics of the combined process such as the relation between the drawing and ironing rates, the drawing limits and the forces needed for operations. The suggested force prediction shows that it can successfully represent experimental results.

Theoretical Considerations of Numerical Model for Hydrogen Diffusion Behavior of High-Strength Steel Under Combined Action of Tensile Stress and H2S Corrosion (인장응력과 H2S 부식의 복합조건 하에서 고강도 강재의 수소확산 거동 분석을 위한 Numerical 확산모델과 이론적 고찰)

  • Kim, Sung Jin
    • Corrosion Science and Technology
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    • v.18 no.3
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    • pp.102-109
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    • 2019
  • The hydrogen diffusion and trapping model with a numerical finite difference method (FDM) was modified and extended to accommodate $H_2S$ corrosion and scale forming processes of high-strength steel under tensile stress condition. The newly proposed diffusion model makes it possible to clearly understand combined effect of tensile stress and $H_2S$ corrosion process on hydrogen diffusion behaviors. The core concept of this theoretical approach is that overall diffusion behavior is separated into diffusion process through two respective layers: an outer sulfide scale and an inner steel matrix. Diffusion coefficient values determined by curve-fitting permeation data reported previously with the newly proposed diffusion model indicate that the application of tensile stress can contribute to continual increase in the diffusivity in the sulfide scale with a high density of defect. This suggests that the scale with a lower stability under the stress condition can be a key parameter to enhance hydrogen influx in the steel matrix. Consequently, resistance to hydrogen assisted cracking of the steel under tensile stress can be decreased significantly.

Numerical Study on Analysis and Design of Tube Hydroforming Process by the FEM (유한요소법에 의한 관재 하이드로포밍 공정 해석 및 설계를 위한 수치적 연구)

  • Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.302-311
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    • 2002
  • A generalized numerical approach based on the finite element method to analysis and design of hydroforming process is proposed in this paper. The special attention is focused on comparison of an implicit and an explicit finite element method widely used for hydroforming simulation. Furthermore, in order to meet the increasing real needs for prediction of forming limit, a ductile fracture criterion combined with finite element method is introduced and then applied to hydroforming process of an automobile lower m Consequently, the numerical analysis and design for hydroforming process presented here will facilitate the development and application of the tube hydrofoniung process to a new level.

The Application of Finite Element Method to Process Design Considering Forming Limit in Deep Drawing (성형한계를 고려한 디프 드로잉 공정설계에 대한 유한 요소 해석)

  • Choe, Yeong;Lee, Gyu-Ho;Go, Dae-Cheol;Kim, Byeong-Min;Choe, Jae-Chan
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.562-569
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    • 1998
  • The limit drawing ratio (LDR) is a major process parameter in the process design of deep drawing. If the actual drawing ratio is greater than the LDR for a particular stage then an intermediate stage has to b added the process sequence to avoid failure during the drawing operation and the optimal process design considering for the first-drawing and redrawing by using finite element method combined with ductile fracture criterion. From the results of finrte element analysis the optimal value of drawing ratio is obtained which contributes to the more uniform distribution of thickess and the smaller values of the ductile fracture infinal cup.

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