• Title/Summary/Keyword: Cold Stretching

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Tensile and Fatigue Behavior of ASS304 for Cold Stretching Pressure Vessels at Cryogenic Temperature (Cold Stretching 압력용기용 ASS304 소재의 극저온 인장 및 피로거동)

  • Choi, Hoon Seok;Kim, Jae Hoon;Na, Seong Hyun;Lee, Youn Hyung;Kim, Sung Hun;Kim, Young Kyun;Kim, Ki Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.5
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    • pp.429-435
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    • 2016
  • Cold stretching(CS) pressure vessels from ASS304 (austenitic stainless steel 304) are used for the transportation and storage of liquefied natural gas(LNG). CS pressure vessels are manufactured by pressurizing the finished vessels to a specific pressure to produce the required stress ${\sigma}_k$. After CS, there is some degree of plastic deformation. Therefore, CS vessels have a higher strength and lighter weight compared to conventional vessels. In this study, we investigate the tensile and fatigue behavior of ASS304 sampled by CS pressure vessels in accordance with the ASME code at cryogenic temperature. From the fatigue test results, we show S-N curves using a statistical method recommended by JSEM-S002. We carried out the fractography of fractured specimens using scanning electron microscopy (SEM).

Fatigue Crack Growth Characteristics of Cold Stretched STS 304 Welded Joint (콜드 스트레칭 STS 304강 용접부의 저온피로균열진전 특성)

  • Lee, Jeong Won;Na, Seong Hyeon;Yoon, Dong Hyun;Kim, Jae Hoon;Kim, Young Kyun;Kim, Ki Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.9
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    • pp.809-815
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    • 2017
  • STS 304 steel is used as pressure vessel material, and although it exhibits excellent mechanical characteristics at a low temperature, it is heavier than other materials. To address this issue, a method using cold-stretching techniques for STS 304 can be applied. In this study, a cold-stretching part and welded joint specimen were directly obtained from a cold-stretching pressure vessel manufactured according to ASME code. Fatigue crack propagation tests were carried out at room temperature and $-170^{\circ}C$ using the compliance method for stress ratios of 0.1 and 0.5. The results indicate that crack growth rate of the welded joint is higher than that of the cold-stretching part within the same stress intensity factor range. The outcome of this work is expected to serve as a basis for the development of a cold-stretched STS 304 pressure vessel.

Design of Cross Wedge Rolling Die for a Non-heat-treated Cold Steel using CAD and CAE (CAD/CAE를 이용한 냉간 비조질강용 회전전조 금형설계)

  • Lee H. W.;Yoon D. J.;Lee G. A.;Choi S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.400-403
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    • 2004
  • A non-heat기leafed steel does not need quenching and tempering processes that are called a heat treatment differently from conventional steel. Since the tensile strength of this steel is higher than 900MPa, a conventional forming process should be changed to incremental forming process such as a cross wedge rolling that requires lower load capacity than conventional ones. In this paper, the cold cross wedge rolling (CWR) die has been designed using CAD/CAE In order to produce near-net-shaped component of ball stud of non-heat-treated cold steel. Finite element analyses were applied in order to investigate process parameters of CWR. Results provide that the stretching angle and the forming angie at knifing zone in CWR process is important parameter to be the stable process under the low friction coefficient condition.

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Study on the Effect of Phenol Compound-Cold Therapy plus Exercise Therapy on the Muscle Pain Induced by Carrageenan (페놀 화합물 냉치료와 운동요법의 병행적용이 Carrageenan에 의하여 유발된 근육 통증에 미치는 영향에 관한 연구)

  • Kim, Myoung-Seoup
    • PNF and Movement
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    • v.7 no.3
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    • pp.29-38
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    • 2009
  • Purpose : The aim of this study is to examine the effect of the phenol compound-cold therapy plus exercise therapy on the carrageenan(CAR)-induced muscle pain. Method : Mice were injected 0.1ml of 2% CAR into the gastrocmemius(GAS) muscle for the induction of muscle pain. After 4 hours from the injection of CAR, the cold therapy with 1% syringic acid was done to GAS muscle. After 2 hours from cold therapy, the exercise therapy such as muscle stretching, climing- and declining-movements was performed three times interval of 10 minutes in each experimental group. After 4, 10 and 24 hours from CAR-induced muscle pain, the measurements of muscle diameter, paw withdrawal latency(PWL) and, tail flick latency(TFL) were carried out. Results : In this study, the thickness of GAS muscle in CAR-induced muscle pain significantly increased compared with control. While, the thickness of GAS muscle adopted cold syringic acid-therapy with exercise-therapy group was significantly decreased than that of CAR-induced muscle pain. In the measurements of PWL and TFL, cold syringic acid-therapy with exercise-therapy group was remarkably increased than CAR-induced muscle pain group in PWL and TFL. All measurements were showed significantly different between the treated-group and the treated-time. Conclusions : From these results, it is suggested that the cold syringic acid-therapy with exercise-therapy such as muscle stretching, climing- and declining-movement was effective in the prevention of CAR-induced muscle pain by the decrease of muscle thickness and the increase of PWL and TFL.

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Experimental Study for Enhancement of Material Strength In Cold Cross Wedge Rolling Process (냉간 전조압연 공정에서의 성형조건에 따른 재료의 물성변화분석)

  • Yoon D. J.;Kim I. H.;Choi S. O.;Lim S. J.;Lee H. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.319-324
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    • 2004
  • Cross wedge rolling process is utilized to manufacture multi-stepped axis symmetrical parts. This process is generally performed under high temperature conditions in order to induce serious deformation. But cold cross wedge rolling process has been rarely studied due to the limits of deformation. Recently, the cold cross wedge rolling process has been utilized to enhance the material strength in specified parts of manufactured products. In this paper, experimental researches were carried out with various forming conditions of cold cross wedge rolling process in order to suggest the design guidance to make preform for cold cross wedge rolling. The tensile strength and the surface hardness of specified region were compared to that of initial material with the variation of the area reduction and the rotational speed of rolling die. With respect to the area reduction, the maximum tensile strength was linearly increased and the surface hardness was rapidly increased within lower percent of area reduction. The surface hardness was saturated over the rotational die speed of 0.8 RPM.

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Press Formabilities of Aluminum Sheets for Autobody Application (차체용 알루미늄 판재의 프레스 성형성)

  • Kim, Y.S.;Kim, K.S.;Kwon, N.C.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.1
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    • pp.73-83
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    • 1994
  • Press formabilities of aluminum sheets for automobile body were investigated. Plane strain stretching test (called RIST-PSST), cupping test and U bending test were performed to assess the press formability of aluminum sheets respectively. The results showed that aluminum sheets are generally inferior to cold-rolled steel sheet of deep drawing quality (CSP3N) in press formability. The limiting punch height (LPH) and limiting plane strain (FLCo) of aluminum sheets are 50%-70% level compared to that of CSP3N. Moreover, the limiting drawing ratios(LDR) of aluminum sheets are ranged between 1.95 and 2.1. The poor press formability of aluminum sheets is responsible for low values of total elongation and plastic anisotropy parameter in tensile characteristic. The shape fixability of aluminum sheets evaluated in U bending test is very poor due to its low elastic modulus compared to CSP3N.

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The Effect of Planar Anisotropy in Plane-Stress Bore Expanding (평면 응력 Bore Expanding 에 있어서의 평면이방성 의 영향)

  • 주진원;이중홍;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.5
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    • pp.435-441
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    • 1984
  • The matrix method, as an effective FEM formulation for the analysis of rigid-plastic deformation, was applied to the bore expanding of anisotropic sheet metal. The effect of planar anisotropy on sheet metal deformation was studied for bore expanding process under the uniform radial stretching condition, and the results were compared with isotropic and normal anisotropic solutions. Experiments were carried out using a flat punch for cold-rolled sheet metal. The experimental results were compared with computations from the matrix method with the boundary conditions corresponding to actual experiment. Both in theory and experiment, it is found that the maximum thinning which results in necking occurs in the direction of the minimum R-value. The results also suggest that the matrix method is efficient for analyzing planar anisotropic sheet metal. The comparison between theory and experiment suggests that Hill's theory of planar anisotropy is somewhat exaggerated. However, the theoretical predictions are in qualitative agreement with the experimental results.

GMAW of 6K21-T4 Aluminum Alloy for Tailor Welded Blank(TWB) (TWB 적용을 위한 6천계열 알루미늄 합금의 GMA용접)

  • Kim, Yong;Yang, Hyun-Seok;Park, Ki-Young;Seo, Jong-Dock;Choi, Won-Ho
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.50-50
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    • 2009
  • 본 연구에서는 차체 부품의 경량소재 대체에 따른 Panel Assembly Rear Seat Back 부품 제작에 최신 저입열 미그용접공정을 적용한 TWB(Tailor Welded Blank) 공정기술을 확보하기 위해 최적 용접조건 도출에 관한 연구를 진행하였다. 용접 후 성형이 이뤄지는 제조공정의 특성 상 성형강도에 중점을 둔 실험을 진행하였으며, 이를 위해 각 와이어에 따른 용접부의 기계/금속학적 특성이 평가되었다. 대상 시편은 6천계열 열처리형 합금이며, 두께는 각각 1.6t, 1.4t로 이를 맞대기 용접 후 그 특성을 평가하였다. 용접은 저입열 GMA용접 공법 중 하나인 CMT 용접법(Cold Metal Transfer)을 사용하였으며, 평가 대상 와이어로는 4043, 4047, 5183 및 5356이 사용되었다. 특성평가는 마크로 및 마이크로 조직, 경도, 인장강도, 기공 및 결함, 성형강도 등에 대해 이뤄졌으며, 희석된 와이어의 조성이 용접부 특성에 미치는 영향에 대해서도 검토되었다. 실험 결과, 5천계열 와이어가 성형강도에 비교적 더 강인한 결과를 나타냈으며 성형강도는 용접조건 및 초기 갭에 대한 영향은 받았으나, 비드형상과 강도간의 연관성은 찾을 수 없었다. 이에 따라 TWB 적용을 위한 와이어로는 5356이 가장 우수한 것으로 판명되었다.

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열유도 상분리 공정 및 연신 공정을 이용한 중공사막의 제조

  • 유종범;김진호;김성수
    • Proceedings of the Membrane Society of Korea Conference
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    • 1997.10a
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    • pp.79-80
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    • 1997
  • 1. 서론 : 열유도 상분리법(TIPS)은 일반적으로 상온에서 적정용매가 없는 고분자 소재를 아용하여 고분자-희석제 2성분계의 혼합물을 적절한 냉각 속도로 상분리 온도 이하로 급냉시켜 연속상과 분산상의 상분리를 일으킨 후 matrix전체에 다공성을 부여하여 분리막을 제조하는 공정이다. 폴리올레핀계 고분자를 중심으로 나일론11. 폴리카보네이트, PVC, ABS 수지 등을 소재로 plasmapheresis, 인공심폐기, breathing wear 등의 용도로 많이 응용되어 왔으며 현재 한외여과나 정밀여과 등 수투과 공정 및 battery separator 등으로의 응용이 활발하게 연구되고 있다. TIPS공정에 의해 제조된 고분자 분리막은 기존의 분리막에 비해 내열성 및 내약품성이 우수하며 여러 가지 다양한 변수로 부터 막의 미세구조를 조절할 수 있어 기공의 크기 및 모양이 조절 가능하다. 본 연구에서는 TIPS 공정을 이용한 고분자 분리막의 제조시 take-up speed와 air gap 등을 변화시켜 이에 따른 영향을 조사하였고 또한 cold stretching에 의한 구조변화를 알아보았다.

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A Case Study on the Polar Low Developed over the Sea Near Busan on 11~12 February 2011 (2011년 2월 11~12일 부산 근해에서 발달한 극저기압에 대한 사례연구)

  • Lee, Jae Gyoo;Kim, Hae-Min;Kim, Yu-Jin
    • Atmosphere
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    • v.26 no.2
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    • pp.301-319
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    • 2016
  • The evolutionary process of the polar low, which caused the heavy snowfall in the East Coast area on 11~12 February 2011, was investigated to describe in detail using synoptic weather charts, satellite imageries, and ERA (European Centre for Medium-Range Weather Forecasts Re-Analysis) -Interim reanalysis data. It was revealed that 1) the polar low was generated over the sea near Busan where a large cyclonic shear in the inverted trough branched from the parent low existed, 2) during the developing and mature stages, there was a convectively unstable region in the lower layer around the polar low and its south side, 3) the polar low was developed in the region where the static stability in the 500~850 hPa layer was the lowest, 4) the result from the budget analysis of the vorticity equation indicated that the increase in the vorticity at the lower atmosphere, where the polar low was located, was dominated mainly by the stretching term, 5) the warm core structure of the polar low was identified in the surface-700 hPa layer during the mature stage, 6) there was a close inverse relationship between a development of the polar low and the height of the dynamic tropopause over the polar low, and 7) for generation and development of the polar low, large-scale circulation systems, such as upper cold low and its combined short wave trough, major low (parent low), and polar air outbreak, should be presented, indicating that the polar low has the nature of the baroclinic disturbance.