• Title/Summary/Keyword: Cold Heading

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A study on the cold heading process design optimization by taguchi method (다구찌법을 활용한 헤딩공정설계 최적화 연구)

  • Joon Hwang;Jin-Hwan Won
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.33 no.6
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    • pp.216-225
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    • 2023
  • This paper describes the finite element analysis and die design change of cold heading punching process to increase the cold forging tool life and reduce the tool wear and stress concentration. Through this study, the optimization of punch tool design has been studied by an analysis of tool stress and wear distribution to improve the tool life. Plastic deformation analysis was carried out in order to understand the cold heading process between tool and workpiece stress distribution. Cold heading punch die design was set up to each process with different four types analysis progressing, the cold heading punch dies shapes with combination of point angle and punch edge corner radius shapes of cold forging dies, punch die material properties and frictional coefficient. The design parameters of point angle and corner radius of punch die geometry, die material properties and frictional coefficient were selected to apply optimization with the DoE (design of experiment) and Taguchi method. DoE and Taguchi method was performed to optimize the cold heading punch die design parameters optimization for bolt head cold forging process, it was possible to expect an reduce the cold heading punch die wear to the 37 % compared with current using cold heading punch in the shop floor.

Inheritance of Days to Heading, Spikelet Number and Fertility under Cold Water Treatment in Rice (냉수처리답에서 벼의 출수일수, 영화수 및 임실률의 유전)

  • 예종두
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.41 no.1
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    • pp.45-52
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    • 1996
  • This study was conducted to know how cold tolerance of rice is inherited. Several crosses were made between cold tolerant and susceptible varieties, and their progenies were evaluated for days to heading, spikelet number per panicle and spikelet fertility under both cold water and natural conditions. In F$_1$ and F$_2$ generations, earlier heading, more number of spikelet per panicle and higher spikelet fertility under the cold condition were dominance, and less delay or reduction in heading days and spikelets per panicle by cold treatment were over dominance or partial dominance, while less reduction in spikelet fertility by cold-water irrigation was complete dominance. Heritability in most characters by cold treatment was high and there was less difference of heritabilities in heading days and spikelets per panicle between cold treatment and natural conditions, while there was much difference of heritability in spikelet fertility between two conditions. Heterosis in spikelet fertility was considerably high, while those in heading days and spikelets per panicle were relatively low. Heterosis in remote crosses was especially larger under the cold-water treatment condition compare with that under natural condition.

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The Spheroidization of Cementite for Cold Heading Quality Steel by Hot Deformation (고온변형에 의한 냉간압조용강의 시멘타이트 구상화 연구)

  • Lee, Ung-Youl;Kang, Ku-Hyun;Bang, Myung-Seong;Nam, Seung-Eui
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.4
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    • pp.211-215
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    • 2004
  • Conventional spheroidization process of cold heading quality steels requires long heat treatment time, and reduction of the heat treatment time is important for improving productivity in the industry. Recently, hot deformation method has been proposed as a means of increasing spherodization kinetics. In this study, the influences of hot deformation on the spherodization behavior of cold heading quality steels were investigated. Hot deformation at the temperature range of $700^{\circ}C$ significantly enhances the spheroidization kinetics. Hot deformation can lead to a substantial reduction of spherodization process time as low as 1~5 hrs.

Trait Association with Earliness and Winter Hardiness Within a Collection Korean Land Race Barleys (한국의 보리 수집종에서 숙기와 내냉성과의 관련성)

  • Mcproud, W.L.;Bae, Seong-Ho;Lee, Eun-Sup;Chung, Tae-Young;Min, Kyung-Soo
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.24 no.2
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    • pp.9-16
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    • 1979
  • 528 Korean land races of barley were examined for IS agronomic traits to determine if any preferential trait associations with early heading and winter hardiness existed in this collection. Eight traits were non-randomly associated with the 1977~'78 cold damage levels, and seven traits were non-randomly associated with heading date. No early heading, least-cold-damaged land race lines were found. However the least-cold-damaged class preferentially associated with mid-early heading land race lines. Ten traits were preferentially associated with the mid-early heading, least-cold-damaged class. The utilization of these associations should increase the probability that genes for winter hardiness will be preserved in the mid-early heading selections from this collection.

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A Rye Cultivar "Charmgreen", Early-heading, High Forage Yield Potential, and Resistance to Stresses (조숙 다수 내재해성 호밀 품종 "참그린")

  • Ouk-Kyu Han;Dea-Wook Kim
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.44 no.1
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    • pp.14-19
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    • 2024
  • "Chamgreen" was a domestically developed rye (Secale cereal L.) cultivar in South Korea, known for its quick heading, cold resistance, and abundant yield of forage. The heading date of cv. 'Chamgreen' averaged April 17th, which was 4 days earlier than the standard cv. 'Gogu'. In the early harvesting stage, the plant height reached an average of 119 cm, 7 cm taller than the standard cv. 'Gogu', and the number of spikes per m2 was 865, slightly less than cv. 'Gogu's 897. Resistance to cold and powdery mildow remained consistent across four regions nationwide over three years, with an average rating of 0, matching cv. 'Gogu'. Lodging resistance was also rated at 2, equivalent to cv. 'Gogu'. The dry matter yield of cv. 'Chamgreen' was 9.1 tons per hectare, 15% higher than cv. 'Gogu's 7.9 tons. Although the protein content in cv. 'Chamgreen' was 13.5%, 1.6% lower than cv. 'Gogu', the total digestible nutrients (TDN) content was 5.81 tons per hectare, 20% higher than cv. 'Gogu'. Due to its strong cold resistance, cv. 'Chamgreen' allows for winter cultivation through double cropping and rotation systems in various regions across the country.

Physiological and Ecological Studies on the Low Temperature Damages of Rice (Oryza sativia L.) (수도의 저온장해에 관한 생리 생태학적 연구)

  • 오윤진
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.26 no.1
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    • pp.1-31
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    • 1981
  • Experiments were conducted to investigate rice varietal response to low water and air temperatures at different growth stages from 1975 to 1980 in a phytotron in Suweon and in a cold water nursery in Chooncheon. Germination ability, seedling growth, sterility of laspikelets, panicle exertion, discoloration of leaves, and delay of heading of recently developed indica/japonica cross(I/J), japonica, and indica varieties at low air temperature or cold water were compared to those at normal temperature or natural conditions. The results are summarized as follows: 1. Practically acceptable germination rate of 70% was obtained in 10 days after initiation of germination test at 15\circ_C for japonica varieties, but 15 days for IxJ varieties. Varietal differences in germination ability at suboptimal temperature was greatest at 16\circ_C for 6 days. 2. Cold injury of rice seedlings was most severe at the 3.0-and 3.5-leaf stage and it was reduced as growth stage advanced. A significant positive correlation was observed between cold injury at 3-leaf stage and 6-leaf stage. 3. At day/night temperatures of 15/10\circ_C seedlings of both japonica and I/J varieties were dead in 42 days. At 20/15\circ_C japonica varieties produced tillers actively, but tillering of I/J varieties was retarded a little. At 25/15\circ_C, both japonica and I/J varieties produced tillers most actively. Increase in plant height was proportional to the increase in all varieties. 4. In I/J varieties the number of differentiated panicle rachis branches and spikelets was reduced at a day-night temperature of 20-15\circ_C compared to 25-20 or 30-25\circ_C, but not in japonica varieties although panicle exertion was retarded at 20-15\circ_C. The number of spikelets was not correlated with the number of primary rachis branches, but positively correlated with that of secondary rachis branches. 5. Heading of rice varieties treated with 15\circ_C air temperature at meiotic stage was delayed compared to that at tillering stage by 1-3 days and heading was delayed as duration of low temperature treatment increased. 6. At cold water treatment of 17\circ_C from tillering to heading stage, heading of japonica, I/J, and cold tolerant indica varieties was delayed 2-6, 3-9, and 4-5 days, respectively, Growth stage sensitive to delay of heading delay at water treatment were tillering stage, meiotic stage, and booting tage in that order, delay of heading was greater in indica corssed japonica(Suweon 264), japonica(Suweon 235), and cold tolerant indica(Lengkwang) varieties in that order. Delay of heading due to cold water treatment was positively correlated with culm length reduction and spikelet sterility. 7. Elongation of culms and exertion of panicles of rice varieties treated with low air temperature 17\circ_C. Culm length reduction rate of tall varieties was lower than that of short statured varieties at low temperature. Panicle exertion was most severaly retarded with low temperature treatment at heading stage. Generally, retardation of panicle exertion of 1/1 varieties was more severe than that of japonica varieties at low temperature. There was a positive correlation between panicle exertion and culm length at low temperature. 8. The number of panicles was increased with cold water treatment at tillering stage, but reduced at meiotic stage. As time of cold water treatment was conducted at earlier growth stage, culm length was shorter and panicle exertion poorer. 9. Sterility of all rice varieties was negligible at 17\circ_C for three days but 30.3-85.2% of strility was observed for nine-day treatment at 17\circ_C. Among the tested varieties, sterility of Suweon 264 and Milyang 42 was highest and that of Suweon 290 and Suweon 287 was lowest. The most sensitive growth stage to low temperature induced sterility was from 15 to 5 days before heading. There was positive correlation between sterility of rice plants treated with low temperature at meiotic and heading stage. 10. Percentage of spikelet sterility was greatest at cold water treatment at meiotic stage (auricle distance -15~-10cm) and it was higher in 1/1 (Suweon 264, Joseng tongil), japonica (Nongbaek, Towada), and cold tolerance indica(Lengkwang) varieties in the order. Level of cold water and position of young-ear affected on the sterility of varieties at meiotic stage; percentage of spikelet sterility of variety, Lengkwang, of which young-ear was located above the cold water level was high, but that of short statured variety, Suweon 264, of which young-ear was located in the cold water was lower. 11. Percentage of ripened grains was not reducted at 15\circ_C air temperature for three days at full heading stage in all varieties. However, at six-day low temperature treatment Suweon 287, Suweon 264 showed percentage of ripended grains lower than 60%, but at nine-day low temperature treatment all varieties showed percentage of ripened grains lower than 60%. Low temperature treatment of 17\circ_C from 10 days after heading for 20 days did not affect on the ripening of all varieties. 12. Uptake of nitrogen, phosphorous, potassium, calcium, and magnesium in whole plants was higher at average air temperature of 25\circ_C, but concentration of the elements was lower compared to those at 19\circ_C. However, both total uptake and concentration of manganese were higher at 19\circ_C compared to 25\circ_C. 13. Higher application of nitrogen, phosphorus, silicate, and compost increased yield of rice due to increased number of panicles and spike let fertility in cold water irrigated paddy.

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Study on the Effect of Induction Heating with Alloying Elements for the Pre-Heat Treated Steel of 100kgf/$mm^2$ Tensile Strength (100Kgf/$mm^2$급 선조질강의 합금원소에 따른 유도가열효과에 관한 연구)

  • Park, J.T.;Ahn, S.T.;Kwon, D.H.;Seo, J.H.;Kang, N.H.;Youn, D.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.40-43
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    • 2009
  • This study is for investigating the effect of induction heating with various alloy elements to manufacture the pre-heat treated steels of 100kgf/$mm^2$ for cold heading. For four kinds of steels, the condition of induction heating (especially, induction tempering) were observed, and their microstructure and tensile and compressive properties were investigated. The middle carbon steel and the low carbon Cr-Mo steel are needed the higher Grange-Baughman tempering parameter than that of the low carbon Cr steel to obtain 100kgf/$mm^2$ tensile strength. For accomplishing the pre-heat treated steel of 100kgf/$mm^2$ tensile strength having advanced cold heading. It is needed that the pre-heat treated steel is manufactured by induction quenching and tempering with the low carbon alloy steel to have the high ratio of ferrite and the fine globular cementite simultaneously.

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Design of Cold Heading Process of a Screw for Storage Parts (저장매체용 스크류의 냉간 헤딩 공정 설계에 대한 연구)

  • Seo, W.S.;Min, B.W.;Park, K.;Ra, S.W.;Lee, S.H.;Kim, J.H.;Kim, J.B.
    • Transactions of Materials Processing
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    • v.20 no.1
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    • pp.48-53
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    • 2011
  • Fasteners are used to join the various electronic products and machines. So, the quality and reliability of the fastener are strongly requested. In this study, the analyses of the multi-stage cold forging of TORX screws for storage parts are carried out. In manufacturing of TORX screws, crack and folding defects are observed. Therefore, the analysis is focused on the prediction of the defects. Based on the analysis results, the upper die and process conditions are redesigned to reduce the defects. The upper die shape for preform forming is redesigned to prevent folding and sharp shape change. The Cockroft-Latham damage criterion is introduced to predict the crack initiation. Analysis results shows that the maximum Cockroft-Latham damage value is decreased by 40% in the forming using the modified upper die.

Effect of Cold Water Irrigation on the Growth, Yield and Grain Quality in rice (냉수관개가 벼 생육, 수량 및 미질에 미치는 영향)

  • 안종국
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.38 no.6
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    • pp.554-559
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    • 1993
  • This experiment was carried out at Chuncheon substation, Crop Experiment Station to investigate the effect of cold water irrigation on the growth and grain yield of rice in 1990. Irrigation of cold water (17$^{\circ}C$) delayed 10 to 19 days of heading, and reduced about 17 to 31% of plant height in terms of culm and panicle length. Number of panicle per plant was decreased and / or increased by cold water irrigation. Cold water irrigation reduced spikelet number per panicle and percent of filled grain. Grain yield was increased but, straw weight was decreased according to water temperature gradient from inlet to outlet. There was varietal differences in head rice recovery by cold water treatment. In general the dark brown and / or black colored kernel increased at cold water inlet but decreased percent of green kernel. Alkali digestible value increased and amylose content decreased at cold water inlet.

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