• Title/Summary/Keyword: Coating blade

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Fabrication of Fine PEDOT:PSS Stripes Using Needle Coating (Needle 코팅을 이용한 미세 PEDOT:PSS 스트라이프 제작)

  • Lee, Jinyoung;Park, Jongwoon
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.3
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    • pp.100-104
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    • 2019
  • We have investigated the feasibility of fabricating fine stripes using needle coating for potential applications in solution-processed organic light-emitting diodes (OLEDs). To this end, we have employed an aqueous poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) solution that has been widely used as a hole injection layer (HIL) of OLEDs and performed needle coatings by varying the process parameters such as the coating gap and coating speed. As expected, the stripe width is reduced with increasing coating speed. However, the central thickness of the stripe is rather increased as the coating speed increases, which is different from other coating processes such as slot-die and blade coatings. It is due to the fact that the meniscus formed between the needle tip and the substrate varies depending sensitively on the coating speed. It is also found that the stripe width and thickness are reduced with increasing coating gap. To demonstrate its applicability to OLEDs, we have fabricated a red OLED stripe and obtained light emission with the width of about 90㎛.

High Power Characteristics of Amorphous $MnO_2$ Electrode by Variation of Electrode Thickness (비정질 $MnO_2$ 전극의 전극두께에 따른 고출력 특성 변화)

  • Seong W. K.;Kim E. S.;Lee H. Y.;Kim S. W.
    • Journal of the Korean Electrochemical Society
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    • v.3 no.4
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    • pp.235-240
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    • 2000
  • Screen-printing and doctor blade method were investigated and proposed as an electrode coating process for high power capacitor. CV measured from the amorphous $MnO_2$ electrode prepared by screen-printing shows closer to ideal capacitor characteristics. Specific capacitances calculated from CVs with potential scan rate of 50mV/s were 5.8, 81.8, and 172.0 F/g for electrode thickness of $140{\mu}m,\;24{\mu}m,\; 3{\mu}m$, respectively. Assumed that utilization of active $MnO_2$ in electrode of screen-printing is $100\%$, those were $3.4\%$ in one of paste method and $47.6\%$ in one of doctor blade method. The screen-printing can be good technique to coat thin film on current collector for high power application.

Multi Layer Coating에서의 품질 영향인자에 대한 고찰

  • 김영권;곽상효;이경현;정종국
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2001.04a
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    • pp.78-78
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    • 2001
  • 현재 Lab Coating은 실험의 정확성 및 재현성을 위해 기존의 Hand Coating에서 탈피하여 Mayor Coater나 CLC(Cylindrical Laboratory Coated) 등을 사용하여 주로 진행된다. Lab Coater로는 현재 가장 진보된 장비라고 할 수 있는 CLC의 경우 속도와 metering 방식 등에서 현장과 유사한 조건을 재현할 수 있다. 그러나 CLC를 사용하여 Multi Layer C Coating을 실시할 경우 원하는 도공량을 얻기 위해서는 상당한 시간과 노력이 필요하며 특히 Triple Coating의 경 우는 더 힘 든 과정 을 거 쳐 야 한다. 그래서 본 연구에서는 도공량 변화 및 Color Formulation 변경에 의한 물성변화를 측정 하여 Triple Coating에서 두 인자가 각각의 품질에 미치는 영향을 비교 분석하여 어느 정도 도공량 변화가 Color Formulation 변화에 상응하는 영향을 주는지를 파악하고자 하였다.코팅은 CLC 6000을 이용하여 실시하였으며, rod와 blade를 사용한 Triple coating을 5가 지 경우의 Color Formulation에 대하여 실시하였다. 변화시켜 코팅한 후 도공량에 따른 백지물성 관계를 분석한 결과 백색도, 평활도, 거칠음도, 투 기도,2도 trap, Set-Off, Dr${\gamma}$ pick은 총도공량과 강한 상관관계를 보였고, 광택도와 K&N은 총도공량보다는 Top 코팅량과 강한 상관 관계를 보였다. 동일한 코팅칼라를 이용하여 인쇄물성을 고찰하였다. 도공량과 물성의 그러나 동일한 코팅칼라를 사용하여 얻어진 일련의 상관성은 Color Formulation이 변경 되었을 경우 전혀 발견할 수 없었다. 즉 Triple Coating에서 코팅칼라 변경이 품질에 미치는 영향은 도공량 변화에 비해 절대적이어서 몇십%의 현을 억제하지는 못한다는 결론을 도출할 수 있었다.

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A study on the high temperature properties of CoNiCrAlY coating fabricated by HVOF and LPPS process (LPPS용사법과 HVOF 용사법으로 제조된 CoNiCrAlY 코팅의 고온물성에 관한 연구)

  • 강현욱;권현옥;송요승
    • Journal of the Korean institute of surface engineering
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    • v.34 no.2
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    • pp.161-168
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    • 2001
  • A Thermal Barrier Coating (TBC) can play an important role in protecting parts from harmful environments at high temperatures such as oxidation, corrosion, and wear in order to improve the efficiency of aircraft engines by lowering the surface temperature of the turbine blade. The TBC can increase the life span of the product and improve the operating properties. Therefore, in this study the mechanical and thermal properties of the TBC such as oxidation, fatigue and shock at high temperatures were evaluated. A samples of a bond coat (CoNiCrAlY) produced by the High Velocity Oxygen Fuel (HVOF) and Low Pressure Plasma Spray (LPPS) method were used. The thickness of the HVOF coating layer was approximately $450\mu\textrm{m}$ to 500$\mu\textrm{m}$ and the hardness number of the coating layer was between 350Hv and 400Hv. The thickness of the LPPS coating was about 350$\mu\textrm{m}$ to 400$\mu\textrm{m}$ and the hardness number of the coating was about 370Hv to 420Hv. The X-ray diffraction analysis showed that CoNiCrAlY coating layer of the HVOF and LPPS was composed of the $\beta$and ${\gamma}$phase. After the high temperature oxidation test, the oxide scale with about l0$\mu\textrm{m}$ to 20$\mu\textrm{m}$ thickness appeared at the coating surface on the Al-depleted zone was observed under the oxide scale layer.

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Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating (플라즈마 용사 열차폐 코팅의 박리수명 평가에 관한 연구)

  • Kim, Dae-Jin;Shin, In-Hwan;Koo, Jae-Mean;Seok, Chang-Sung;Kim, Moon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.2
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    • pp.162-168
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    • 2009
  • In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that delamination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested.

Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating (플라즈마 용사 열차폐 코팅의 박리수명 평가에 관한 연구)

  • Kim, Dae-Jin;Shin, In-Hwan;Koo, Jae-Mean;Seok, Chang-Sung;Kim, Mun-Young
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.216-221
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    • 2008
  • In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that determination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested

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Fabrication of CuInSe2 Absorber Layers for Thin Film Solar Cells by Doctor Blade Coating and Selenization using Solution Precursor (용액 전구체의 닥터블레이드 코팅 및 셀렌화 열처리를 통한 CuInSe2 박막 태양전지용 광흡수층 제조)

  • Kim, Chae-Woong;Ahn, Se-Jin;Yun, Jae-Ho;Lee, Jeong-Chul;Yoon, Kyung-Hoon
    • Korean Journal of Materials Research
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    • v.18 no.6
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    • pp.294-297
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    • 2008
  • In this paper, a novel non-vacuum technique is described for the fabrication of a $CuInSe_2$ (CIS) absorber layer for thin film solar cells using a low-cost precursor solution. A solution containing Cu- and Inrelated chemicals was coated onto a Mo/glass substrate using the Doctor blade method and the precursor layer was then selenized in an evaporation chamber. The precursor layer was found to be composed of CuCl crystals and amorphous In compound, which were completely converted to chalcopyrite CIS phase by the selenization process. Morphological, crystallographic and compositional analyses were performed at each step of the fabrication process by SEM, XRD and EDS, respectively.

The Evaluation of Crack Propagation in Functionally Graded Materials with Coatings (코팅 경사기능 재료의 균열전파에 관한 평가)

  • Kwon, Oh-Heon
    • Journal of the Korean Society of Safety
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    • v.23 no.4
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    • pp.25-29
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    • 2008
  • Recently, new functionally graded material(FGM) that has a spatial variation in composition and properties is developed because of its good quality. This material yields the demands for resistance to corrosion and high temperature in turbine blade, wear resistance as in gears and high strength machine parts. Especially coating treatment in FGM surface brings forth a mechanical weak at the interface due to discontinuous stress resulting from a steep material change. It often, leads cracks or spallation in a coating area around an interface. The behavior of propagation cracks in FGMs was here investigated. The interface stresses were reduced because of graded material properties. Also graded material parameter with exponential equation was founded to influence the stress intensity factor. And the resistance curve with FGM coating was slightly increased.

Development of a Drill Tool for CFRP Machining and Evaluation of Drilling Processing (탄소섬유 강화 복합재 가공용 드릴 공구 개발 및 홀 가공성 평가)

  • Sa, Min-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.8-13
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    • 2020
  • Carbon fiber-reinforced plastics (CFRPs) are extremely strong and light fiber-reinforced plastics containing carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and rigidity are required, such as in the aerospace, automotive, and ship superstructure industries. In CFRP drilling, the tool performance greatly varies depending on the tool shapes, cutting conditions, and diamond coating. This study developed a new type of tungsten carbide drill with multi-blade edges to evaluate the surface quality of CFRP materials according to the coating thickness of diamond-coated drills. Experiments on tool wear, surface roughness, and burr formation were conducted. The bore exit quality of a 12 mμ -coated drill was better than that of a 6 mμ -coated drill. The superior effects of the 12 mμ -coated drill and the good surface quality of CFRP were also demonstrated.

Development of combined waterproofing method of top-down double reinforced method using two-blade protruding waterproof sheet(Mock-Up Test) (양날개 돌출형 방수시트를 이용한 접합부 탑다운 2중 보강방식 복합방수공법의 개발 연구(Mock-Up Test))

  • Choi, Eun-Gyu;Song, Je-Young;Lee, Sun-Gyu;Park, Jong-Sun;Kim, Byoung-Il;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.279-280
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    • 2018
  • The waterproofing material can be roughly divided into a coating material and a sheet waterproofing material. In the case of coating waterproofing materials, sheet waterproofing materials, which are easy to use in terms of workability and quality control, have been recently used because of their incomplete use of coating thickness, long curing time and poor blending due to in situ blending. However, in the case of the sheet waterproofing material, since the sheet overlapping portion is inevitably generated, various defects (breakage due to the behavior) are frequently observed. Therefore, it is imperative to establish fundamental measures to minimize this.

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