• 한국표면공학회지
• /
• 제35권5호
• /
• pp.279-288
• /
• 2002

Zinc phosphating for cold forming of steel was studied with emphasis on decreasing phosphating temperature. To lower phosphating temperature, some techniques, such as adding Cu ion into bath, using activator in the form of pre-dip, and aeration in bath, instead of using conventional accelerator, namely oxidizing agent, have been tried. It was revealed that phosphating, leading to coatings of Improved uniformity and fine crystal size, can be carried out using above techniques at lower temperature ($55^{\circ}C$) compared to conventional phosphating temperature ($80 ~ 90^{\circ}C$ ). Under present condition, it was seen that optimum concentrations of Cu ion in phosphating bath and activator in pre-dip are 0.015% (w/w) and 2.0 g/1, respectively. The coating weight was within the range of 15 ~ 20 g/$\m^2$. When lubricant was applied into phosphating coatings, the amount of lubricating component (total soap) was found to be 6 ~ 10 g/$\m^2$ and the lubricated panel revealed excellent lubricating properties.

• 한국정밀공학회지
• /
• 제13권6호
• /
• pp.45-51
• /
• 1996

Silicon wafers are required to be finished under the roughness of nanometer order for the subsequent chip fabrication processes. Recently, the finish grinding techniques have been researched for the improvement of accuracy and surface roughness simultaneously. Among them, the grinding technique using fine abrasive has been known as an easily accessible method. However, the manufacture of the fine grit grinding wheel has been very difficult because of the coherence of the grits. In this paper, the development of the ultrafine grit silica($SiO_2$) grinding wheel by the combination of the binder coating and the vacuum forming techniques is reported. And, the mechanochemical removal effects of the grinding conditions are discussed. Finally, a successful result of Ra O.4nm. Rmax 4nm in the ground surface roughness of a 6 inch silicon wafer was achieved.

• 한국표면공학회지
• /
• 제36권1호
• /
• pp.59-68
• /
• 2003

Zinc phosphating for cold forming of steel was studied with emphasis on decreasing phosphating temperature. To lower phosphating temperature, some techniques, such as adding Cu ion into bath, using activator in the form of pre-dip, and aeration in bath, instead of using conventional accelerator, namely oxidizing agent, have been tried. It was revealed that phosphating, leading to coatings of improved uniformity and fine crystal size, can be carried out using above techniques at lower temperature (55$^{\circ}C$) compared to conventional phosphating temperature ($80∼90^{\circ}C$). Under present condition, it was seen that optimum concentrations of Cu ion in phosphating bath and activator in pre-dip are 0.015 % (w/w) and 2.0 g/1, respectively. The coating weight was within the range of $\15∼20 g/m^2$. When lubricant was applied into phosphating coatings, the amount of lubricating component (total soap) was found to be$ 6∼10 g/\m^2$ and the lubricated panel revealed excellent lubricating properties.

• Journal of Electrochemical Science and Technology
• /
• 제12권3호
• /
• pp.308-316
• /
• 2021

In this work, we report synthesis, characterization and corrosion inhibition properties of cationic thiol surfactant-capped silver (SC-Ag-NPs) and gold (SC-Au-NPs) nanoparticles. SC-Ag-NPs and SC-Au-NPs were characterized using regular techniques include TEM. Corrosion study was carried out using carbon steel (CS) in 3.5% NaCl aqueous solution and characterized using multiple electrochemical techniques. Our results suggest that the paint containing SC-Ag-NPs and SC-Au-NPs endow efficient corrosion protection to the CS. Especially, SC-Au-NPs based paint form a stronger barrier between the metal and the corrosive ions, leading to better inhibition properties.

• 한국자동차공학회논문집
• /
• 제24권3호
• /
• pp.285-293
• /
• 2016

The high velocity oxygen fuel(HVOF) thermal spray is a kind of surface modification techniques to produce the sprayed coating layer. This process is to form the coating layer after spraying the powder to molten or semi-molten state by the ultra-high speed at the high-temperature heat source and conflicting with a substrate. The efficiency of thermal spraying is dropped, however, because the semi-molten powder in a spray process become a factor that degrades the mechanical property by the formed pore within the coating layer. Therefore, it is necessary to melt completely the thermal spray powder in order to produce the coating layer with an optimal adhesive force. In this study, to improve the wear resistance, corrosion resistance and heat resistance, the plungers of high-speed and ultra-high pressure reciprocating hydraulic pumps used in ironworks are manufactured with STS $420J_2$ and are coated by the powders of WC-Co-Cr and WC-Cr-Ni including the WC of high hardness using a HVOF thermal sprayer developed in this laboratory. These are called by the surface-modified plungers. The surface roughness, hardness, and surface and cross-sectional microstructure of these two surface-modified and conventional ceramic plungers are measured and compared before operation with after operation for 100 days. It is found that the values of centerline average surface roughness and maximum height for conventional ceramic plunger are 9.5 to 10.8 and 5.2 to 5.7 times higher than those of surface-modified ones coated by WC-Co-Cr and WC-Cr-Ni because the fine tops and bottoms on surface roughness curve of conventional ceramic plunger are approximately 100 times higher than those of surface-modified ones. In addition, the pores and scratches in the surface microstructure are considerably formed in the order of conventional ceramic, WC-Cr-Ni and WC-Co-Cr surface-modified plungers. The greater the WC content of high hardness powder is less the change in the plunger surface.

• 한국세라믹학회지
• /
• 제42권2호
• /
• pp.88-93
• /
• 2005

아크 이온 플레이팅과 스퍼터로 구성된 하이브리드 시스템을 이용하여 다성분계 Ti-Al-Si-N 코팅막을 WC-Co 기판에 증착하였다. 증착시 Si 함량을 변화시켜 코팅막의 마모특성에 Si 함량이 미치는 영향에 대하여 조사하였다. 마모 특성을 관찰하기 위하여 Ti-Al-Si-N 코팅막이 증착된 WC-Co 원판에 3N의 하중, 0.1 m/s의 속도로 볼 온 디스크(ball-on-disk) 형태의 마모시험기를 이용하여 건식 마모 실험을 하였다. 상대재로는 스틸볼과 지르코니아볼을 사용하였다. 상대재가 스틸볼의 경우 Ti-Al-Si-N 코팅막의 마찰계수가 Ti-Al-N 코팅막의 마찰계수보다 낮게 나타났다 이는 Si가 첨가되어 마모시 상대재와 코팅막 사이에 자기윤활효과(self-lubricant effect)에 의한 것으로 여겨진다. 코팅막과 스틸볼 사이에 응착 마모 거동을 보였으며, Si의 함량이 증가함에 따라 마찰계수는 감소하였다. 한편, 상대재가 지르코니아 볼의 경우 코팅막과 지르코니아 볼 사이에서 연삭마모 거동이 더 지배적이었고, Si 함량이 증가할수록 마찰계수는 증가하였다.

• 한국가구학회지
• /
• 제27권1호
• /
• pp.26-34
• /
• 2016

Lacquer has a high value as a coating of typical arts and crafts in East Asia including Korea, Japan, and China and traditional representative of the gorgeous satin that is fit to the cultural conditions of each region. Lacquer is harmless to the human body and its robustness, preservatives, moth proofness, and strong heat resistance can maintain a long life. It seems that it will be able to make a significant contribution to create a variety of products if we continually study and raise the productivity and quality of the goodness of these lacquer. In this context, we reviewed the Pitae lacquer wares, which is one of the lacquer of traditional techniques that can be applied to the development of daily necessities and cultural product. Joining the goodness of harmless and environment-friendly lacquer and the characteristics of the leather that can produce a variety of physical beauty can develop household goods of tradition and modernity in harmony. It is worthwhile re-interpreting the tradition in the aspect that we can develop our culture from a modern, plastic, and artistic point of view.

• 대한기계학회논문집 C: 기술과 교육
• /
• 제4권2호
• /
• pp.93-99
• /
• 2016

엔진 성능 혹은 효율의 극대화는 엔진 구성품들을 점점 더 극한의 환경에서 장시간 운용되게 요구하고 있다. 이를 위해 엔진 제작사 혹은 연구소는 초내열합금, 냉각 설계 최적화, 열차폐 코팅 개선 등의 노력과 동시에 재료 모델링, 유한요소해석, 최적설계 등의 수치 해석 기법을 적용하여 좀 더 정교한 설계 및 해석을 수행하고 있다. 본 연구에서는 연소기 뒤에 위치하는 1 단 고압터빈 노즐의 끝벽 냉각 설계와 열차폐 코팅에 따른 일방향 응고 재료인 1 단 고압터빈 블레이드의 저주기 피로 수명에 대한 영향을 고찰하고자 한다. 이를 위해 경계 조건인 고온 및 고압의 연소 가스에 의한 노즐 및 블레이드의 금속 온도는 복합 열 전달 해석을 통해 얻고, 이 결과를 받아 블레이드의 구조 해석 및 저주기 피로수명을 평가하여 노즐 냉각설계와 열차폐 코팅의 영향을 분석하였다.

• The Journal of Advanced Prosthodontics
• /
• 제7권5호
• /
• pp.375-379
• /
• 2015

PURPOSE. The purpose of this study was to evaluate the influence of tightening technique and the screw coating on the loosening torque of screws used for Universal Abutment fixation after cyclic loading. MATERIALS AND METHODS. Forty implants (Titamax Ti Cortical, HE, Neodent) (n=10) were submerged in acrylic resin and four tightening techniques for Universal Abutment fixation were evaluated: A - torque with 32 Ncm (control); B - torque with 32 Ncm holding the torque meter for 20 seconds; C - torque with 32 Ncm and retorque after 10 minutes; D - torque (32 Ncm) holding the torque meter for 20 seconds and retorque after 10 minutes as initially. Samples were divided into subgroups according to the screw used: conventional titanium screw or diamond like carbon-coated (DLC) screw. Metallic crowns were fabricated for each abutment. Samples were submitted to cyclic loading at $10^6$ cycles and 130 N of force. Data were analyzed by two-way ANOVA and Tukey's test (5%). RESULTS. The tightening technique did not show significant influence on the loosening torque of screws (P=.509). Conventional titanium screws showed significant higher loosening torque values than DLC (P=.000). CONCLUSION. The use of conventional titanium screw is more important than the tightening techniques employed in this study to provide long-term stability to Universal Abutment screws.

• 한국구조물진단유지관리공학회 논문집
• /
• 제18권3호
• /
• pp.167-177
• /
• 2014

최근 수질오염의 악화로 고도정수처리시설에 대한 수요가 커지고 있으며, 오존처리와 같은 밀폐형 고도정수처리시설의 설치가 늘고 있는 실정이다. 그러나 오존의 강력한 산화작용으로 인해 콘크리트 구조물의 침식이 우려됨에 따라 오존에 대응 가능한 에폭시 방수방식재가 콘크리트 표층부 보호 코팅재로 적용되고 있다. 그러나 이러한 에폭시가 오존에 대한 성능수준 및 장기적 내구성을 명확히 측정할 방법과 기준이 없어 정확한 품질관리가 이루어지지 않고 있는 실정이며, 이로 인해 수처리용 콘크리트 구조물의 장기내구성 확보에 대한 우려가 제기되고 있다. 이 연구에서는 AFM과 나노인덴테이션 기법이 기존에 사용하던 평가방법인 육안관찰, 중량변화, 표면관찰, 색차분석 등의 간접적 평가방법과 함께 에폭시 방수방식재 평가방법으로써의 적합한지를 판단하고자 하였으며, 이를 위해 오존용으로 개발된 6종의 다른 성분으로 구성된 에폭시계 방수방식재를 대상으로 열화특성을 분석하였다. 연구결과 AFM과 나노인덴테이션을 활용할 경우 기존 평가방법보다 직접적이고 정량적인 평가가 가능함을 확인하였으며, 일부 에폭시 코팅재료의 경우 오존에 대한 성능 한계치 (임계치)를 명확히 확인할 수 있었다.