• Title/Summary/Keyword: Coal by-product

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Comparison of Quench Methods in The Coal Gasification System with Carbon Capture (CO2 포집을 포함한 석탄 가스화 시스템에서 급냉 방법에 따른 비교)

  • Lee, Joong-Won;Kim, Ui-Sik;Ko, Kyung-Ho;Chung, Jae-Hwa;Hong, Jin-Pyo
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.3
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    • pp.285-292
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    • 2012
  • The integrated gasification combined cycle (IGCC) system is well known for its high efficiency compared with that of other coal fueled power generation system. IGCC offers substantial advantages over pulverized coal combustion when carbon capture and storage (CCS) is required. Commercial plants employ different types of quenching system to meet the purpose of the system. Depending on that, the downstream units of IGCC can be modeled using different operating conditions and units. In case with $CO_2$ separation and capture, the gasifier product must be converted to hydrogen-rich syngas using Water Gas Shift (WGS) reaction. In most WGS processes, the water gas shift reactor is the biggest and heaviest component because the reaction is relatively slow compared to the other reactions and is inhibited at higher temperatures by thermodynamics. In this study, tehchno-econimic assessments were found according to the quench types and operating conditions in the WGS system. These results can improve the efficiency and reduce the cost of coal gasification.

PRODUCTION OF GROUND SUBSIDENCE SUSCEPTIBILITY MAP AT ABANDONED UNDERGROUND COAL MINE USING FUZZY LOGIC

  • Choi, Jong-Kuk;Kim, Ki-Dong
    • Proceedings of the KSRS Conference
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    • v.2
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    • pp.717-720
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    • 2006
  • In this study, we predicted locations vulnerable to ground subsidence hazard using fuzzy logic and geographic information system (GIS). Test was carried out at an abandoned underground coal mine in Samcheok City, Korea. Estimation of relative ratings of eight major factors influencing subsidence and determination of effective fuzzy operators are presented. Eight major factors causing ground subsidence were extracted and constructed as a spatial database using the spatial analysis and the probability analysis functions. The eight factors include geology, slope, landuse, depth of mined tunnel, distance from mined tunnel, RMR, permeability, and depth of ground water. A frequency ratio model was applied to calculate relative rating of each factor, and the ratings were integrated using fuzzy membership function and five different fuzzy operators to produce a ground subsidence susceptibility map. The ground subsidence susceptibility map was verified by comparing it with the existing ground subsidences. The obtained susceptibility map well agreed with the actual ground subsidence areas. Especially, ${\gamma}-operator$ and algebraic product operator were the most effective among the tested fuzzy operators.

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Removal of Unburned-Carbon from Fly-Ash of Bituminous Coal by Froth Flotation (포말부유선광법에 의한 유연탄 비산회의 미연탄소분 제거연구)

  • Son, Sung-Geun;Kim, Jung-Duk;Park, Byung-Wook
    • Resources Recycling
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    • v.5 no.3
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    • pp.44-49
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    • 1996
  • One of the most serious problems in utilizing the fly-ash produced from damcstic coal-firing power plants is lhc unburned-carbon mntained m the fly-ash In this shldy, the effects of fruther and collector an the yield,recuvery,unburnedcarbon rejectiou peiccntage,and process efficiency of product (cleaned fly-ash) wcrc examined when convzntional froth flotation was applied to rejcct the unburned-carbon included in the fly-ash of bituminous coal Alsa,the ash analysis for both thc raw and the clcaned fly-ash was conducted to review the change in thc major elements of fly-ash. Experimental results shawcd lhat tlle rcjectlon oI the unburned-cubon of thc raw fly-ash sample is available upto 92.4% using fiath flotalian and that the putity ol the pmdud(c1eancd fly-ash) attains up to 99.4%.

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Hydroelectric Sorting Process is coal Gasification Slag Effect on the Quality of fine Aggregates (수력선별 공정이 석탄 가스화 용융 슬래그 잔골재 품질에 미치는 영향)

  • Hu, Yun-Yao;Kim, Su-Hoo;Han, Jun-Hui;Kim, Jung;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.120-121
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    • 2021
  • This study examines the performance of the pre-treatment process system to use CGS, a by-product generated in IGCC, as a concrete fine aggregate for construction materials, on the quality of CGS fine aggregate. As a result of the analysis, it is judged that the quality of fine aggregates of CGS can be improved at both density, absorption rate, and 0.08mm body passage amount after the hydroelectric screening process using water as a medium during the pretreatment process. It is believed that it can be used as basic data for national standard certification of CGS fine aggregates in the future.

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A Study on Structural Safety of the Boom Hoisting Cylinder of a Coal Handling Machine (석탄하역기 붐 호이스팅 실린더의 구조 안전성에 관한 연구)

  • Choi, Yong Hoon;Kwak, Hyo Seo;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.12
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    • pp.1265-1273
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    • 2015
  • A coal handling machine is a type of equipment used for loading coal, the main material in a steam power plant, along a conveyer belt from a ship, and is placed after the driving chain bucket. However, studies on the boom hoisting cylinder, which is a hydraulic system used to control the angle of the boom based on loading location, indicate that domestic models are insufficient, and are thereby often substituted with a foreign product. In this study, a technique for analyzing the contact pressure in a thick-walled cylinder was established by comparing the contact pressure, which is calculated theoretically based on the results obtained from FEM simulation, and by checking whether the working oil is leaking from the boom hoisting cylinder using a v-seal. In addition, the driving motion was simulated according to the strokes of the cylinder, and the structural stability was verified under the maximum output conditions.

A study on the fabrication of foamed glass by using refused coal ore and its physical properties (석탄 폐석을 이용한 발포유리의 제조 및 물리적 특성 연구)

  • Lim, Tae-Young;Ku, Hyun-Woo;Hwang, Jong-Hee;Kim, Jin-Ho;Kim, Jung-Kook
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.6
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    • pp.266-273
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    • 2011
  • Foamed glass was fabricated by using glass powder and foaming agents. For the glass powder, we used sodalime glass which's manufactured by using refused coal ore obtained as by-product from Dogye coal mine in Samcheok. And for the foaming agents, we used Calcium carbonate, Calcium phosphate and powder of shale type refused coal ore itself which has high content of carbon materials. We additionally used liquid binder for forming, and mixed together. And we formed rectangular shape and treated $800^{\circ}C$ for 20 min in an electrical furnace. The various kinds of foam glass samples were fabricated according to the kinds of foaming agents. The physical properties of samples, as specific gravity and compressive strength, were measured. Pore structure of each samples were investigated too. Foam glass with specific gravity of 0.4~0.7 and compressive strength of 30~72 kg/$cm^2$. Especially we get satisfying foam glass sample with low specific gravity of 0.47 and high compressive strength of 72 kg/$cm^2$ by the use of liquid calcium phosphate as foaming agent. It also had small and even shape of pore structure. Therefore, it is concluded that refused coal ore can be used for raw materials to manufacture secondary glass products such as a foamed glass panel for construction and industrial materials.

Studies on Engneering Properties of Coal Ash Obtained as Industrial Wastes (산업폐기물(産業廢棄物)로 발생(發生)되는 석탄회(石炭灰)의 토질력학적(土質力學的) 특성(特性)에 관한 연구(硏究))

  • Chun, Byung Sik;Koh, Yong Il;Oh, Min Yeoul;Kwon, Hyung Seok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.10 no.1
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    • pp.115-123
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    • 1990
  • The purpose of this study was to examine the uses of coal ash as a type of construction material. The methods of examination were chemical anlysis, soil laboratory test and the soil vibration test. Materials used were coal ash obtained as a by-product from 5 thermal power plants in Yongdong, Yongwol, Sochon(anthracite coal) and in Samchonpo and Honam (bituminous coal). Over 70% of the coal ash consisted of silica and alumina. The fly ash grain size showed a uniform distribution from fine-sand to silt, and that of the bottom ash showed from sand to gravel. The specific gravity and density of the coal ash were low. The long term strength increased gradually due to the self-setting property resulting from pozzolanic activity. The shear strength was higher than that of general soil. Cohesion and optimum moisture content of anthracite coal ash were higher than bituminous coal ash, whereas the maximum dry density was higher in bituminous coal ash. The coal ash dynamic Young's modulous curve range was similar to that of general soil. Of the results from the soil vibration test by car-running, the size relative acceleration level in the ash pond was higher than that of natural ground, but the damping ratio was lower than that of natural ground near the ash pond. The coal ash has more advantageous engineering properties than general soil with particles of the same size. For example, the California Bearing Ratio of the bottom ash at both Yongdong and Yongwol was 77~137%. Therefore we expect that if further study is done, coal ash can be used as a construction material when reclaiming seashore, construction embankments, road construction, making right-weight aggregate, or as a general construction material.

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Utilization of Seawater in the Production of Artificial Zeolite from Fly Ash (석탄회 이용 인공제올라이트 제조시 바닷물 활용효과)

  • Lee, Deog-Bae;Lee, Kyung-Bo;Henmi, Teruo
    • Korean Journal of Soil Science and Fertilizer
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    • v.31 no.4
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    • pp.334-341
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    • 1998
  • Sodium hydroxide concentrations were adjusted to 2.0, 2.5, 3.0 and 3.5M by dissolution in seawater. The fly ash was hydrothermally reacted with sodium hydroxide solutions (1:8, W:V) at $100^{\circ}C$ under the closed system. X-ray diffractogram proved that Na-P1 type zeolite was produced from bituminous coal fly ash. It is different from the X-ray of artificial zeolite produced by using sodium hydroxide solution dissolving in distilled water. Solid sieve structure was developed well by hydrothermal reaction with the ash and 3.0M sodium hydroxide. However chinks were observed in the structure of the product by 3.5M sodium hydroxide. CEC of the artificial zeolite was $244.5cmol^+\;kg^{-1}$ at 2.0M, 259.8 at 3.0M, 263.4 at 3.0M and 179.8 at 3.5M after 24 hours hydrothermal reaction; Artificial zeolite having high CEC, above $244.5cmol^+\;kg^{-1}$ could produce by using lower concentration of NaOH prepared in seawater than other production methods.

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Evaluation on erosion resistance of STS304 by flyash (Flyash에 의한 STS304 재료의 내침식성 평가)

  • 박해웅;이의열
    • Journal of the Korean institute of surface engineering
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    • v.34 no.6
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    • pp.575-584
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    • 2001
  • Erosion due to abrasive particles contained in gas streams from boilers has been emerged as a significant problem in the coal fired power plants. Particle erosion accounted for approximately 50% of boiler failures and especially flyash erosion was responsible for 20~30% of emergency boiler shutdowns. Particularly, because of the high ash loading and high velocity, most erosion occurs in the boiler tubes and economiser tube bank where the direction of the gas stream changes to $180^{\circ}$ .In this study, a high temperature particle erosion tester was used to evaluate erosion rate in a simulated environment. The erosion parameters such as erosion temperature, particle impact angle, particle velocity and various particle size were changed. Flyash is the combustion product of the pulverized coal, where size is ranging from 1 to $200\mu\textrm{m}$. Flyash composed of mainly SiO$_2$, $A1_2$$_O3$, and $Fe_2$$O_3$has dense spherical particles and irregular particles containing numerous pores and cavities. From the erosion tests at various conditions, the maximum erosion was experienced at impact angles of $30^{\circ}$ to $60^{\circ}$ In addition, erosion rate increased in proportional to velocity and temperature. And from the observation of the eroded surfaces, it was also concluded that 304 stainless steel was mainly eroded by extrusion-forging at high impact angle ($90^{\circ}$) and by microcutting mechanism at low impact angles ($30^{\circ}$ and $45^{\circ}$).

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Experimental Study for the Development of the Mixing Ratio as a Compaction Pile (다짐말뚝 재료로서 쇄석과 저회의 적정 혼합비 도출을 위한 실험적 연구)

  • Leem, Hansoo;Kim, Sunkon;Lee, Jooho;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.9
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    • pp.5-16
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    • 2012
  • In the case of using the soil materials created by cutting in-situ ground directly without adjusting particle size, it is recommendable to seek the compaction property or material constant required for filling design or density control through indoor test, and many studies on this subject have been carried out during that time. The researches conducted during that time, however, were focused on the mixed materials with different diameters that exist in a natural condition. There has been no study conducted using coal fly ash that is by-product of the thermal power plant that is actively considered as the building materials. Therefore, this study was aimed at implementing compaction test and examining the basic engineering property in order to explore the influence of crushing the particles through compacting the admixture of crushed stone and coal fly ash produced from thermal power plant on its engineering property, and then the impact of the admixture volume of each material on compaction property and material property by conducting the One-Dimensional Compression Test. As result of compaction test, the optimum moisture ratio of coal fly ash was shown to be approx. 23%. As result of compaction test in accordance with the mixed ratio of coal fly ash and crushed stone under the same compaction energy and moisture ratio, dry unit weight tended to drop when the mixed ratio of coal fly ash exceeded 30%, while it reached approx. $1.81gf/cm^3$ when the mixed ratio was 30%. As result of One-Dimensional Compression Test in accordance with the mixed ratio of crushed stone and coal fly ash, the change in void ratio by particle crushing was at the highest level in the case of coal fly ash 100%, while the lowest level in the case of crushed stone 100%. In the case of mixed materials of crushed stone and coal fly ash, compression index was at the lowest level in case of coal fly ash 30%, and therefore this ratio of mixed material was judged to be the most stable from an engineering aspect.