• Title/Summary/Keyword: Clearance Depth

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Reduction of UKC for Very Large Tanker and Container Ship in Shallow Water

  • Lee, Sang-Min
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.3
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    • pp.409-420
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    • 2021
  • The decrease in under keel clearance (UKC) due to the increase of draft that occurs during advancing and turning of very large vessels of different types was analyzed based on computational fluid dynamics (CFD). The trim change in the Duisburg test case (DTC) container ship was much smaller than that of the KRISO very large crude oil carrier 2 (KVLCC2). The sinkage of both ships increased gradually as the water depth became shallower. The amount of sinkage change in DTC was greater than that in KVLCC2. The maximum heel angle was much larger for DTC than for KVLCC2. Both ships showed outward heel angles up to medium-deep water. However, when the water depth became shallow, an inward heel was generated by the shallow water effect. The inward heel increased rapidly in very shallow water. For DTC, the reduction ratio was very large at very shallow water. DTC appeared to be larger than KVLCC2 in terms of the decreased UKC because of shallow water in advancing and turning. In this study, a new result was derived showing that a ship turning in a steady state due to the influence of shallow water can incline inward, which is the turning direction.

Improvement of Form-joining Process with the Aid of Adhesive for Joining of a Sheet Metal Pair (접착-성형 공정의 개선을 통한 중첩된 박판간의 결합)

  • 정창균;김태정;양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.121-124
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    • 2003
  • A new form-joining process with the aid of an adhesive is proposed in which an epoxy adhesive is applied to a sheet metal pair, and before it cures the pair is clinched to cause the geometric constraint in the form of a protrusion. In order to reduce the forming load and the height of protrusions, a new die and punch set with a very small clearance was devised to reduce the depth of drawing and the forming load. Taguchi method was employed to find the optimal values of design parameters. To implement each case of the orthogonal array, the finite element method was used. The experiments showed that on the tensile-shear test, the bonding strength of the new form-joining process with an epoxy adhesive is approximately the same as that of the resistance spot welding; and in comparison with the other two form-joining processes with an epoxy adhesive, the height of protrusions was reduced by more than 65 percent and the forming load by 50 percent.

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Prediction of Tool Wear in Shearing Process by the Finite Element Method (유한요소법에 의한 전단가공 금형의 마멸예측)

  • Ko, Dae-Cheol;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.174-181
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    • 1999
  • In this paper the technique to predict tool wear theoretically in shearing process is suggested. The tool wear in the process affects the tolerances of final pans, metal flows and costs of processes. In order to predict the tool wear the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained from finite element simulation, such as nodal velocities and nodal forces, are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the wear rates on these points are accumulated during the process. It is assumed that the wear depth on the tool surface is linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is also discussed.

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Sub­surface Stress Distribution beneath the Contact Surface of the Gear Teeth for Two Profile Models (치면 프로파일 모델에 따른 기어 치면 내부의 응력 분포)

  • 구영필;오명석;김형자;김영대
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.357-364
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    • 2003
  • The sub­surface stress field beneath the gear's contact surface caused by the contact pressure in lubricated condition has been calculated. To evaluate the influence of the clearance shape on the stress field, two kinds of tooth profile models were chosen. One is the conventional cylinder contact model and the other is the new numerical model. Love's rectangular patch solution was used to obtain the sub­surface stress field. The analysis results show that the sub­surface stress is quite dependent on both the contact pressure and the profile model. The maximum effective stress of the new model is lower than that of the old model. The depth where the maximum effective stress occurs in the new model is not proportional to the intensity of the external load.

Numerical Optimization of a Transonic Axial Compressor with Casing Grooves for Improvement of Operating Stability (케이싱 그루브가 장착된 천음속 축류압축기의 작동 안정성 향상을 위한 수치최적화)

  • Kim, Jin-Hyuk;Choi, Kwang-Jin;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.5
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    • pp.31-38
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    • 2011
  • Optimization using a hybrid multi-objective evolutionary algorithm coupled with response surface approximation has been performed to improve the performance of a transonic axial compressor with circumferential casing grooves. In order to optimize the operating stability and peak adiabatic efficiency of the compressor with circumferential casing grooves, tip clearance, angle distribution at blade tip and the depth of the circumferential casing grooves are selected as design variables. Three-dimensional Reynolds-averaged Navier-Stokes equations with the shear stress transport turbulence model are discretized by finite volume approximations. The trade-off between two objectives with the interaction of blade and casing treatment is determined and discussed with respect to the representative clusters in the Pareto-optimal solutions compared to the axial compressor without the casing treatment.

The Characteristic of Friction-Factor on Honeycomb Surfaces (Part I : Experimantal Tests and Friction-Factor Modeling) (허니콤 표면의 마찰계수 특성에 관한 연구 (Part 1 : 표면 마찰계수 측정 및 모델링))

  • 하태웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1430-1438
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    • 1994
  • Friction-factors for honeycomb surfaces are measured with a flat plate tester. The flat plate test apparatus is described and method is discussed for determining the friction-factor experimentally. The friction-factor is calculated for the flat plate test based on the Fanno-line flow. The test parameters are honeycomb cell width, depth, clearance, inlet pressure, and Reynolds number(or Mach number). A new empirical friction-factor model for honeycomb surfaces are developed as a function of these parameters.

A Study on the Rotary Shearing Operation of Sheet Metal (박판 금속의 회전 전단가공에 관한 연구)

  • 서윤수;박재우;김영호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.747-752
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    • 2000
  • Rotary shearing using of rotating and locally shear force has been studied. It is possible to be obtained in any case for requested blank diameters. In this paper, different local forming zones, that are clearances between upper roller and vertically taped low roller, were investigated. Required shearing force is calculated by undecided coefficient method for clearances and strokes of upper roller. Rotary shearing is completed undergoing some processes composed of pressing steps and standing steps. The reason for using these processes is to avoid jamming or tearing of blank by means of upper roller during shearing.

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FE Analysis on Doming & Necking Process of Steel D&I Can (Steel D&I Can의 Doming 및 Necking 공정의 FEM 해석)

  • Jung, S.W.;Nam, J.B.;You, C.S.;Jin, Y.S.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.452-457
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    • 2000
  • The object of this study is to develop a reliable FEM simulation technique for the analysis of can making process using PAM-STAMP software. The processes consist of doming and necking in addition to drawing, redrawing. After body making process, this study analyzed the stability for internal pressure by simulating buckling test. Through these technique, we estimated the dome reversal pressure of steel D&I Can for various can profile and process conditions. From this study, we found the cause and mechanism of wrinkling during necking process. This mechanism is largely affected by can wall thickness and the clearance between knock out punch and necking die. The dome reversal pressure improves with increasing dome depth. These results validate the usefulness of the developed simulation technique for the analysis of body making process and optimization of the dome profile.

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FE Lubrication Analysis and Dynamic Characteristics of Herringbone Groove Air Bearing applied to High-Speed Color Wheel

  • Lee, An-Sung
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.1-6
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    • 2008
  • In this study is performed a complex lubrication analysis of a herringbone groove air journal bearing, which shows a big potential as an oilless bearing for a color wheel used as an original color source for a large DLP projection television and rotating at a rated-speed of 10,800 rpm. The Galerkin FE and perturbation methods are used for a lubrication analysis of the bearing. The effects of groove number, angle and depth and bearing clearance on the dynamic stability of the bearing are investigated in terms of the critical mass, and its equilibrium positions, stiffness and damping coefficients are calculated at various rotating speeds. Results have shown that the designed herringbone groove air journal bearing is quite suitable as a support bearing for the considered high-speed color wheel in terms of the complex lubrication performances of the bearing itself.

Formulation of Human Manikin Models Representative of Korean Male Pilots (한국인 조종사의 대표적 인체모형군 생성)

  • Lee, Jong-Sun;Song, Young-Woong
    • Journal of the Ergonomics Society of Korea
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    • v.21 no.1
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    • pp.15-26
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    • 2002
  • The anthropometric characteristics of the intended user population are most important parameters in the equipment and workplace layout design, particularly in the airplane cockpit design. Because human body is composed of multi-dimensional body segments, single 'average' or 'extreme' manikin is not sufficient in computer-aided design(CAD) environments. To overcome this limitation, we constructed a manikin group representing Korean Male pilot population. First, we identified 16 anthropometric variables which are important parameters in the evaluation of reach, visibility, and clearance. And we found their correlations and conducted a factor analysis. Four common factors were extracted in the factor analysis. The first one was related with length dimensions, the second was with the arm reach, the third was with the sitting height, and the last was with breadth-depth dimensions. Finally, 17 manikins were constructed and presented in the CAD prototype.