• Proceedings of the SAREK Conference
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• 2008.06a
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• pp.425-429
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• 2008

The present study has been conducted to improve temperature distribution in the motor housing of vacuum cleaner and reduce the development period by CFD analysis. CFD analysis is performed to investigate the thermal flow pattern in the motor housing and validated by experiments. The validation of CFD analysis is conducted by comparing the temperature distribution on motor housing cover. Through the present study the CFD analysis procedure in the motor housing of vacuum cleaner is established and various experimental materials are obtained. These analysis results can be used effectively as design factors of vacuum cleaner.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.4
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• pp.56-63
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• 2004

Recently technology resulted in highly efficient and multiple-functional electric appliances considering environmental problems. One of the environmental problems is noise of a product in respect to its function. A vacuum cleaner is an essential electric appliance in our daily lives. However, severe noise resulted from high motor speed for improving the function of the appliance is a nuisance for the user. This noise is caused by vibration from various parts of the appliance and fluid noise during a series of intake and exhaust processes while rotating the impeller connected to the axle at a high speed of the fan motor inside the vacuum cleaner rotating around 30,000-35,000rpm. Despite the fact that many researchers conducted studies on reducing the noise level of the fan motor in a vacuum cleaner, only few studies have been conducted considering both the theoretical and experimental aspects using fluid analysis by measuring vibration and noise. Moreover, there has not been a study that accurately compared major noise data obtained considering both of the aspects. In this study, both aspects were considered by considering the following experimental and theoretical methods to verify the major causes of noise from the fan motor in a vacuum cleaner.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.399-405
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• 2004

Recently technology resulted in highly efficient and multiple-functional electric appliances considering environmental problems. One of the environmental problems is noise of a product in respect to its function. A vacuum cleaner is an essential electric appliance in our daily lives. However, severe noise resulted from high motor speed for improving the function of the appliance is a nuisance for the user. This noise is caused by vibration from various parts of the appliance and fluid noise during a series of intake and exhaust processes while rotating the impeller connected to the axle at a high speed of the fan motor inside the vacuum cleaner rotating around 30,000-35,000 rpm. Despite the fact that many researchers conducted studies on reducing the noise level of the fan motor in a vacuum cleaner, only few studies have been conducted considering both the theoretical and experimental aspects using fluid analysis by measuring vibration and noise. Moreover, there has not been a study that accurately compared major noise data obtained considering both of the aspects. In this study, both aspects were considered by considering the following experimental and theoretical methods to verify the major causes of noise from the fan motor in a vacuum cleaner.

• The KSFM Journal of Fluid Machinery
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• v.20 no.1
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• pp.5-14
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• 2017

A fan-motor assembly in a vacuum cleaner is analyzed through system-level analysis method. This system consisted of three components, a fan, motor, and the flow resistance of the motor, or of the vacuum cleaner. System-level analysis method is characterized by the combination of torque matching at a constant throttling condition between the fan and the motor and the pressure drop at a constant flow rate due to the flow resistance of the motor, or of the vacuum cleaner. The performance characteristics of the fan-motor assembly and the vacuum cleaner system could be predicted over the whole range of operation, based on the characteristics of each component. The predicted performance of the vacuum cleaner system through system-level analysis agreed well with the experimental results within 4.5% difference of pressure and 6% difference of the efficiency. The effect of flow resistance of a motor is investigated and it is found that the efficiency decrease of fan-motor assembly at the constant flow rate due to the flow resistance of a motor is determined by the flow resistance ratio(FRR), which is defined as a ratio of flow resistance of motor and the flow resistance of a constant throttling condition of a given point. The fan-motor assembly(S2 model) was modified to reduce the FRR from 9.0% to 2.4% and the experimental result shows that the efficiency of S2 model was improved by about 3% at best efficiency point.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.3 s.168
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• pp.46-51
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• 2005

The vacuum cleaner motor runs at very high speed for suction power. Specially, motor power is provided by the impeller being rotated at very high speed. The centrifugal fan consists of the impeller, the diffuser, and the circular casing. Due to the high rotating speed of the impeller and small gap distance between the impeller and the diffuser, the level of noise in the centrifugal fan is at BPF(Blade Passage Frequency) and its harmonic frequencies. In order to calculate the sound pressure of centrifugal fan, unsteady flow data are needed. The cause of noise is obtained by dividing the fluid noise by exhaust flow of fan and vibration noise by rotational vibration of vacuum cleaner fan motor. Until now, an accelerometer has been used to measure vibration. However, it can not measure vibration in some parts of brush and commutator because of motor construction and 3-D vibrating mode. This study was conducted to perform accurate analysis of vibration and aerodynamic sound for fan motor in a vacuum cleaner using a laser vibration analyzer. A silent fan motor can be designed using the data measured in this study.

• 한국전산유체공학회:학술대회논문집
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• 2008.03b
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• pp.522-525
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• 2008

A vacuum cleaner is the widely used home equipment. However, it has a trouble with too much power consumption. Most losses occur at the centrifugal fan. To remedy this trouble the investigation of motor, which is the main component of vacuum cleaner, is required. The flow characteristics around the high-speed rotating centrifugal fan which is influenced by the very low inlet pressure is quite different from a commonly used fan. Hence it is quite difficult to analyze the flow by the experimental means or by the numerical simulation. In this research, it is aimed to improve the air-suction performance of a vacuum cleaner through the flow analysis around a motor. The efficiency of the centrifugal fan is affected by blade shape, blade number, blade pitch, etc. The influence of the shape of impeller on the flow is investigated in this study. The flow around the centrifugal fan is simulated by applying the moving mesh. To verify the validity of the computation results, the air flow rate and the pressure field to the cleaner is compared with the experimental data. All simulations are performed by using commercial code SC/Tetra. The calculated results show good agreement with the experimental ones and it is believed to be promising to use computational simulation in the improvement of the vacuum cleaner performance.

• Journal of Applied Reliability
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• v.9 no.1
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• pp.47-58
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• 2009

In this paper, an accelerated life test procedure for a vacuum cleaner motor is proposed. We investigate the failure mechanism of the motor and select some accelerating factors and determine the orifice size as a key accelerating factor. Three stress levels of orifice size are tested and the failure data with censored data are analyzed. The modified accelerating test will reduce the test time in design phase by using the accelerating factor.

• Journal of Applied Reliability
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• v.18 no.3
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• pp.193-200
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• 2018

Purpose: In this study, the life of the motor is investigated by performing the accelerated life test with the brush wear of the industrial cleaner motor as the main failure mode. Methods: The accelerating stress factor of the accelerated life test is a voltage, which can increase the number of revolutions of the motor to accelerate the brush wear due to the friction between the brush and the commutator. Also, the accelerating stress level was determined after determining the maximum allowable level of the voltage through the preliminary test. Results: The motor failure time at each accelerating stress level was predicted by regression analysis with brush wear length as performance degradation data. The main failure mode, which is brush wear, of the motor was reproduced by this test. The shape parameter of the Weibull distribution was confirmed to be the same statistically at all accelerating stress levels by the likelihood ratio test. Conclusion: The life of the motor was investigated by performing the accelerated life test with the brush wear of the industrial cleaner motor as the main failure mode. Through the accelerating test method of the cleaner motor, various life expectancy and life expectancy of the acceleration factor are predicted.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.04a
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• pp.281-286
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• 2004

The vacuum cleaner motor runs on very high speed for the suction power. Specially, the motive power is provided by the impeller being rotate on very high speed. And centrifugal fan consists of the impeller, the diffuser, and the circular casing. Due to the high rotating speed or the impeller and small gap distance between the impeller and diffuser, the centrifugal fan makes very high noise level at BPF and harmonic frequencies. In order to calculate the sound pressure of centrifugal fan, the unsteady flow data is needed. And Noise cause is dividing to fluid noise by exhaust flow of fan and vibration noise by rotational vibration of vacuum cleaner fan motor. Until now, measuring method has been used to measure vibration by the accelerometer; this method has been not measured for the vibration in some parts of brush and commutator because of motor construction and 3-D vibrating mode. This paper was purposed on the accurate analysis, using laser vibration analyzer,. By using this measured data of noise cause against the difficult part in old times, we would like to use for the design of silent fan motor.

• Proceedings of the KIPE Conference
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• 2002.07a
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• pp.419-422
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• 2002

This paper compares PDM and PWM for single phase switched reluctance motor for vacuum cleaner. Generally, PWM control scheme Is preferred because of small torque ripple compared with PDM control scheme. However, as the motor speed of the vacuum cleaner is above 20,000[rpm], the torque ripple is not problem any more. PDM control scheme is better than PWM control scheme considering loss of power device and EMI.