• 제목/요약/키워드: Clad materials

검색결과 130건 처리시간 0.023초

중성자 조사에 따른 Ni도금피복재에서의 He발생량평가 (He Generation Evaluation on Electrodeposited Ni After Neutron Exposure)

  • 황성식;권준현;김동진;김성우
    • Corrosion Science and Technology
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    • 제20권5호
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    • pp.308-314
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    • 2021
  • Neutron dose level at bottom head of a reactor pressure vessel (RPV) was calculated using reactor vessel neutron transport for a Korean nuclear power plant A. At 34 EFPY with a 40-year (2042) design life after plating repair, irradiation fast neutron effect was 6.6x1015 n/cm2. As helium(He) gas can be generated by Ni only at 1/106 level of 5 × 1021 n/cm2, He generation possibility in the Ni plating layer is very little during 40 years of operation (2042, 34 EFPY). Thermal neutrons can significantly affect the generation of He from Ni metal. At 10 years after a repair, He can be generated at a level of about 0.06 appm, a level that can add general welding repair without any consideration. After 40 years of repair, 9.8 appm of He may be generated. Although this is a rather high value, it is within the range of 0.1 to 10 appm when welding repair can be applied. Clad repair by Ni electroplating technology is expected to greatly improve the operation efficiency by improving the safety and shortening the maintenance period of the nuclear power plant.

냉간압연접합법에 의해 제조된 AA6061/AA5052/AA6061 복합판재의 미세조직 및 기계적 성질 (Microstructure and Mechanical Properties of AA6061/AA5052/AA6061 Complex Sheet Fabricated by Cold-Roll Bonding Process)

  • 황주연;이성희
    • 한국재료학회지
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    • 제29권6호
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    • pp.392-397
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    • 2019
  • A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061 three-layer clad sheet. Two AA6061 and one AA5052 sheets of 2 mm thickness, 40 mm width, and 300 mm length are stacked, with the AA5052 sheet located in the center. After surface treatment such as degreasing and wire brushing, sample is reduced to a thickness of 1.5 mm by multi-pass cold rolling. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at rolling speed of 6.0 m/sec. The roll bonded AA6061/AA5052/AA6061 complex sheet is then hardened by natural aging(T4) and artificial aging(T6) treatments. The microstructures of the as-roll bonded and age-hardened Al complex sheets are revealed by optical microscopy; the mechanical properties are investigated by tensile testing and hardness testing. After rolling, the roll-bonded AA6061/AA5052/AA6061 sheets show a typical deformation structure in which grains are elongated in the rolling direction. However, after T4 and T6 aging treatment, there is a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 sheets. The as roll-bonded specimen shows a sandwich structure in which an AA5052 sheet is inserted into two AA6061 sheets with higher hardness. However, after T4 and T6 aging treatment, there is a different sandwich structure in which the hardness of the upper and lower layers of the AA6061 sheets is higher than that of the center of the AA5052 sheet. The strength values of the T4 and T6 age-treated specimens are found to increase by 1.3 and 1.4 times, respectively, compared to that value of the starting material.

냉간압연접합된 층상 AA6061/AA5052/AA6061/AA5052 알루미늄합금판재의 미세조직 및 기계적 성질 (Microstructure and Mechanical Properties of Cold Roll-Bonded Layered AA6061/AA5052/AA6061/AA5052 Aluminum Alloy Sheet)

  • 조상현;박보배;이성희
    • 한국재료학회지
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    • 제32권3호
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    • pp.161-167
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    • 2022
  • A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061/AA5052 layered sheet. Two AA6061 and one AA5052 sheets of 2mm thickness, 40mm width and 300mm length are alternately stacked, then reduced to a thickness of 2.0 mm by multi-pass cold rolling after surface treatment such as degreasing and wire brushing. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at a rolling speed of 6.0 m/sec. The roll-bonded AA6061/AA5052/AA6061/AA5052 layered sheet is then hardened by natural aging (T4) and artificial aging (T6) treatments. The microstructure of the as-roll bonded and the age-hardened Al sheets was revealed by SEM observation; the mechanical properties were investigated by tensile testing and hardness testing. After T4 and T6 aging treatment, the specimens had a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 regions. The as-roll-bonded specimen showed a clad structure in which the hardness of AA5052 regions was higher than that of AA6061 regions. However, after T4 and T6 aging treatment, specimens exhibited different structures, with hardness of AA6061 regions higher than that of AA5052 regions. Strengths of T6 and T4 age-treated specimens were found to increase by 1.55 and 1.36 times, respectively, compared to the value of the starting material.

시력교정용 금속테설계의 이론적고찰 (Theoretical Considerations on the Design of Metal Frames for Refractive Correction)

  • 강현식
    • 한국안광학회지
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    • 제3권1호
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    • pp.39-73
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    • 1998
  • 안경테는 국제적으로 대량 교역되는 상품의 하나이다. 그렇기 때문에 오늘날 국제표준화기구(ISO-TC172/SC7/WG2)에서는 독일, 미국, 영국, 이태리, 프랑스, 스페인, 일본 등의 안경관리 전문학자, 기술자, 제조업자 등이 모여 안경테의 국제 간 원활히 하고, 소비자에게는 이익과 service를 제공하고, 제조업자에게는 생산성제고와 제조원가를 절감할 수 있는 국제적 협력을 조장하기 위하여 안경테에 관한 용어, 측정법, 부품규격, 검사 및 시험방법 등에 관한 규정을 제정하고 있다. 그런데도 불구하고 우리나라의 안경업계가 이들 회원국의 활동에 관심이 없다는 것은 안경산업의 장래를 생각할 때 암울하기만 하다. 우리나라는 1970-1980년대에 걸쳐 수출이 연평균 약 20%이상 신장되었으나 1990년대 초반부터 수출실적은 미화 2억달라를 넘어선채 정체상태를 벗어나지 못하고 있다. 그런데 정체된 안경테의 수출을 진흥시키기 위해서는 무엇보다는 신소재와 독자적인 디자인의 개발, 국제표준규격에 준한 설계와 제작, 제조기술의 혁신, 특허정보의 활용 및 국제적인 판촉활동 등이, 활발히 전개되어야 하며, 대구광역시의 섬유기술연구소와 같은 형태의 안경기술연구소 또는 안경전문기술위원회의 발족과 정부차원의 적극적인 지원이 시급한 당면과제이다. 본 논문의 궁긍적 목표는 우리나라 안경제조업자에게 ISO-Working Group2 등이 제정 발표한 안경테의 관계규정 및 규격을 소개하고 금속테를 설계 제작할 때 보완할 이론적 지침을 제시해서 설계상 결함이 없는 금속테를 제작하는데 있다.

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N2O 반응 가스를 주입한 RF Reactive Magnetron Sputtering에 의한 ZrO2 박막의 구조 및 부식특성 연구 (Structural and Corrosive Properties of ZrO2 Thin Films using N2O as a Reactive Gas by RF Reactive Magnetron Sputtering)

  • 지승현;이석희;백종혁;김준환;윤영수
    • 한국세라믹학회지
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    • 제48권1호
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    • pp.69-73
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    • 2011
  • A $ZrO_2$ thin film as a corrosion protective layer was deposited on Zircaloy-4 (Z-4) clad material using $N_2O$ as a reactive gas by RF reactive magnetron sputtering at room temperature. The Z-4 substrate was located in plasma or out of plasma during the $ZrO_2$ deposition process to investigate mechanical and corrosive properties for the plasma immersion. Tetragonal and monoclinic phases were existed in $ZrO_2$ thin film immersed in plasma. We observed that a grain size of the $ZrO_2$ thin film immersed in plasma state is larger than that of the $ZrO_2$ thin film out of plasma state. In addition, the corrosive property of the $ZrO_2$ thin films in the plasma was characterized using the weight gains of Z-4 after the corrosion test. Compared with the $ZrO_2$ thin film immersed out of plasma, the weight gains of $ZrO_2$ thin film immersed in plasma were larger. These results indicate that the $ZrO_2$ film with the tetragonal phase in the $ZrO_2$ can protect the Z-4 from corrosive phenomena.

열·습도 복합하중에서의 유연성 전자모듈에 대한 구조해석 (Stress Analysis for Bendable Electronic Module Under Thermal-Hygroscopic Complex Loads)

  • 한창운;오철민;홍원식
    • 대한기계학회논문집A
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    • 제37권5호
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    • pp.619-624
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    • 2013
  • 이동용 전자기기에 적용 가능한 유연성 전자모듈이 롤투롤 공정에 의해 개발되었다. 개발된 전자모듈은 모듈 내의 폴리이미드층이 유연성 기판 역할을 하고 그 사이에 동선과 이방성도전필름과 박막 실리콘 칩과 모듈의 봉지재 역할을 하는 접착재료로 구성된다. 개발된 유연성 전자모듈의 신뢰성을 평가하기 위하여 일련의 인증시험을 수행하였다. 시험수행 결과 열 습도 복합하중 조건인 오토클레이브 시험 후에 시편 모듈 내에 박리가 발생하였다. 오토클레이브 시험에서 열과 습기가 유연성 전자모듈에 어떤 응력을 발생시키는지를 범용 유한요소 프로그램으로 연구하였다. 열 흡습 복합하중조건에서 열과 흡습에 의한 영향을 분리하여 상대적으로 평가해 보기 위하여 오토클레이브 조건 중 온도조건에 해당하는 $121^{\circ}C$ 온도조건 만을 적용하여 해석을 별도 수행하고 두 결과를 비교하였다. 또한 비교 해석결과를 바탕으로 유연성 전자모듈의 고장메커니즘을 추정하였다.

고출력 $CO_2$레이저빔에 의한 구리, 청동/알루미늄 합금 클래딩 (Cladding of Cu and Bronze/Al Alloy by $CO_2$ Laser)

  • 강영주;김재도
    • Journal of Welding and Joining
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    • 제15권4호
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    • pp.109-115
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    • 1997
  • Laser cladding is a technique for modification of metal surface. In this laser cladding experiment a metal powder feeding system was developed for more efficient laser cladding. This system can reduce processing time and be used simpler than the conventional method. The feeding of metal powder has given a rise to the process for sequential buildup of bulk rapidly solidified materials in the form of fine powder stream to the laser cladding process. The parameters of laser cladding have been investigated using this experimental equipment. Bronze on aluminum alloy and copper on aluminum alloy were experimented by using defocused beam, powder feeding system, and gas shielding. Good cladding was achieved in the range of beam travel speed of 2.25m/min. In the case of copper/aluminum and bronze/aluminum substrate, the absorption of laser beam was too high to produce low diluted clad. In the case of copper/1050 aluminum, the optimal laser cladding condition was of laser power of 2.8kW, powder feed rate of 0.31g/s and beam travel speed of 2.25m/min. In the case of bronze/aluminum the optimal condition is of laser power of 2.5kW, powder feed rate of 0.31g/s, and beam travel speed of 2.36m/min.

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A Study on the Dip-pen Nanolithography Process and Fabrication of Optical Waveguide for the Application of Biosensor

  • Kim, Jun-Hyong;Yang, Hoe-Young;Yu, Chong-Hee;Lee, Hyun-Yong
    • Transactions on Electrical and Electronic Materials
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    • 제9권4호
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    • pp.163-168
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    • 2008
  • Photonic crystal structures have been received considerable attention due to their high optical sensitivity. One of the techniques to construct their structure is the dip-pen lithography (DPN) process, which requires a nano-scale resolution and high reliability. In this paper, we propose a two dimensional photonic crystal array to improve the sensitivity of optical biosensor and DPN process to realize it. As a result of DPN patterning test, we have observed that the diffusion coefficient of the mercaptohexadecanoic acid (MHA) molecule ink in octanol is much larger than that in acetonitrile. In addition, we have designed and fabricated optical waveguides based on the mach-zehnder interferometer (MZI) for application to biosensors. The waveguides were optimized at a wavelength of 1550 nm and fabricated according to the design rule of 0.45 delta%, which is the difference of refractive index between the core and clad. The MZI optical waveguides were measured of the optical characteristics for the application of biosensor.

An Overview of The Commercialisation of The Spray Forming Process

  • Leatham, Alan
    • 한국분말재료학회지
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    • 제3권4호
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    • pp.227-232
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    • 1996
  • (i) The development of a metallurgical bond during the spray forming of clad products has offered the possibility of manufacturing large rolls, including those used in hot and cold strip mills. Small rolls are already being produced in Japan. (ii) Technical developments, including the use-of-multi-atomizers have resulted in the elimination of porosity from the internal bore of a sprayed tube. Bimetallic tubing can also be manufactured and the installation of a 4.5 ton tube plant in the USA should provide low operation costs. (iii) Spray forming offers a potentially low cost manufacturing route for superalloy ring/casing components in high strength superalloys. (iv) A large pilot plant has been built for the spray forming of ultra-clean superalloys for turbine disc applications. (v) Using twin-atomizing technology, special steel billets have been spray formed up to 400mm diameter with deposition yields in excess of 90%. (vi) Al/Si alloy extrusion billets with excellent dimensional tolerances are being manufactured for large scale automotive applications. Several new aluminum alloys have also been developed, including high strength, low density and low cocfficient of expansion materials. (vii) New copper alloys have been developed and pilot plants are in operation to produce these alloys once markets have become established.

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A Study on the Definition of the Term "Tectonics" in Architecture

  • Kim, Ran Soo
    • Architectural research
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    • 제8권2호
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    • pp.17-26
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    • 2006
  • This paper attempts to identify the term "tectonics" comprehensively by collecting and categorizing existing definitions of tectonics within the architectural area rather than to stress the concept of tectonics of each specific theorist. Although no consensus of opinion on the concept of tectonics exists, architectural tectonics was closely related to the following terms in three categories: 1. $techn\acute{e}$, technique, and technology; 2. construction and structure; and 3. stereotomics. Based on its etymology, system, and material construct, the notion of tectonics common in these three categories signifies "the art of framing construction," in which linear elements are connected with joints and clad or infilled with lightweight material. Thus, the art of framing construction, as a common concept of tectonics, reveals the following characteristics: First, tectonics is based on framing construction in contrast to piling-up construction as the etymology of tectonics signifies the art of carpentry. Then, the term tectonics, dealing as it does with a higher level of construction rather than the mechanical level of structure, incorporates the poetic aspect of techne as well as the rational aspect of technology. Third, Owing to the organic, double system of tectonic frame and incrusting or infilling materials, the tectonic body becomes both the ornament and the structure simultaneously. As the art of framing construction is based on material construction rather than structural or ornamental form, this paper proposes that one can view tectonics as a term that conveys the meaning of the actual material effect on space.