• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.8 no.4
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• pp.550-560
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• 1996

Recently, fluidized bed heat exchangers with circulating liquid are widely used in a number of places-chemical, process, food concentration, waste water treatment facilities, etc. In a circulating heat exchanger, solid particles circulate with the liquid, thereby increase the heat transfer and reduce the fouling potential of the heat exchanger. In this study, glass beads were circulated through a vertical tube. The pressure loss and the heat transfer coefficient were measured. At low flow velocities, glass beads enhanced the heat transfer considerably. The enhancement increased as the volume fraction of the glass beads increased. The pressure loss showed a similar trend. From the observed particle behavior near tube wall, a possible explanation of the trend is provided.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 1996.04a
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• pp.121-131
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• 1996

Recently, circulating liquid fluidized bed heat exchangers are widely used in a number of places - chemical, process, food concentration, waste water treatment facilities, etc. In a circulating heat exchanger, solid particles circulate with the liquid, thereby increase the heat transfer and reduce the fouling potential of the heat exchanger. In this study, glass beads were circulated through a vertical tube. The pressure loss and the heat transfer coefficient were measured. At low flow velocities, glass beads enhanced the heat transfer considerably. The enhancement increased as the volume fraction of the glass beads increased. It also increased as the particle diameter increased. The pressure loss showed a similar trend. From the observed particle behavior near tube wall, a possible explanation of the trend is provided.

• Korean Chemical Engineering Research
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• v.58 no.4
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• pp.642-650
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• 2020

In general, the circulation path of the fluidized particles in a CFB (Circulating Fluidized Bed) boiler is such that the particles entrained from a combustor are collected by a cyclone and recirculated to the combustor via a sealpot which is one of non-mechanical valves. However, when a fluidized bed heat exchanger (FBHE) is installed to additionally absorb heat from the fluidized particles, some particles in the sealpot pass through the FBHE and then flow into the combustor. At this time, in the FBHE operated in the bubbling fluidization regime, if the heat flow is not evenly distributed by poor mixing of the hot particles (800~950 ℃) flowing in from the sealpot, the heat exchanger tubes would be locally heated and then damaged, and the agglomeration of particles could also occur by formation of hot spot. This may affect the stable operation of the circulating fluidized bed. In this study, the unevenness of heat flow arising from structural problems of the FBHE of the domestic D-CFB boiler was found through the operating data analysis and the CPFD (Computational Particle Fluid Dynamics) simulation using Barracuda VR. Actually, the temperature of the heat exchanger tubes in the FBHE showed the closest correlation with the change in particle temperature of the sealpot. It was also found that the non-uniformity of the heat flow was caused by channeling of hot particles flowing in from the sealpot. However, it was difficult to eliminate the non-uniformity even though the fluidizing velocity of the FBHE was increased enough to fluidize hot particles vigorously. When the premixing zone for hot particles flowing in from the sealpot is installed and when the structure is changed through the symmetrization of the FBHE discharge line for particles reflowing into the combustor, the particle mixing and the uniformity of heat flow were found to be increased considerably. Therefore, it could be suggested that the structural modification of the FBHE, related to premixing and symmetric flow of hot particles, is an alternative to reduce the non-uniformity of the heat flow and to minimize the poor particle mixing.

• Korean Chemical Engineering Research
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• v.61 no.3
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• pp.419-425
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• 2023

This paper presents the research results of analyzing the high-temperature corrosion characteristics of three currently commercialized heat exchanger tube materials under actual operating conditions of a biomass power plant. In order to precisely analyze the high-temperature corrosion characteristics of these materials, a high-temperature corrosion evaluation device was installed in the power plant equipment, which allows for adjusting the surface temperature of the heat exchanger tubes. Experiments were conducted for approximately 300 hours under various temperature and operating conditions. In this study, the commercialized heat exchanger tube materials used were SA213T12, SA213T22, and SA213T91 alloys. In order to objectively analyze the high-temperature corrosion characteristics of each material, an international standard-based process to remove corrosion products was applied to obtain the weight change of the specimens, and the average thickness loss and corrosion rate were derived. Thus, the high-temperature corrosion results for each condition were quantitatively compared and analyzed. In addition, in order to increase the reliability of the high-temperature corrosion evaluation method introduced in this study, the surface and cross-sectional corrosion of the specimens were confirmed by using scanning electron microscopy and energy-dispersive X-ray analysis. Based on these analysis results, it was found that the corrosion resistance of the commercial heat exchanger materials increases as the content of chrome and nickel in the composition increases. Additionally, it was found that the corrosion phenomenon is rapidly accelerated as the surface temperature increases. Finally, the replacement period (lifetime) of the heat exchanger tubes under each condition could be inferred through this study.

• Korean Chemical Engineering Research
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• v.59 no.1
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• pp.60-67
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• 2021

This study presented techno-economic analysis of a 500 MWe oxy-coal power plant with CO2 capture. The power plant included a circulating fluidized-bed (CFB), ultra-supercritical steam turbine, flue gas conditioning (FGC), air separation unit (ASU), and CO2 processing unit (CPU). The dry flue gas recirculation (FGR) was used to control the combustion temperature of CFB. One FGR heat exchanger, one heat exchanger for N2 stream exiting ASU, and a heat recovery from CPU compressor were considered to enhance heat efficiency. The decrease in the temperature difference (ΔT) of the FGR heat exchanger that means the increase in heat recovery from flue gas enhanced the electricity and exergy efficiencies. The annual cost including the FGR heat exchanger and FGC cooling water was minimized at ΔT = 10 ℃, where the electricity efficiency, total capital cost, total production cost, and return on investment were 39%, 1371 M$, 90 M$, and 7%/y, respectively.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 2002.05a
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• pp.3-8
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• 2002

산업체에서 배출되는 여러 가지 배가스에는 부식성 오염물질을 함유한 경우가 많다. 따라서 이러한 배가스로 부터의 폐열회수를 위하여 부식성 오염물질에 의한 열교환기에서의 파울링의 문제점을 해결할 필요가 있다. 세라믹과 같은 고체입자는 대개 내식성이 강하므로 부식성의 배가스에 사용이 가능하고 유동층 열교환기에서는 고체입자의 비표면적이 매우 크므로 전열효율이 매우 높은 것이 특징이다.(중략)

• Journal of Power System Engineering
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• v.11 no.4
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• pp.44-49
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• 2007

Generally, the economic concept of optimized design and operating conditions in fluidized bed heat exchangers can hardly be realized. Because the lack of fundamental knowledge about the particle flows, the optimum design of the fluidized bed heat exchanger is rather limited. In the present work, measurements are made on pressure drops and friction factors in the horizontal circular tube with solid particles in the circulating water. Two different solid particles of diameters of 3mm and 4mm are covered. The Reynolds numbers are ranged from 10,000 to 45,000. It is concluded that the friction factors for the particles of 4mm diameter are much higher than those for the particles of 3mm diameter. And at the lower particle concentration, the friction factors are strongly influenced by the fluid velocity rather than the particle concentration; However, the effect of the particle concentration on friction factors is also significantly higher at a higher particle concentration operating condition.