• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1522-1525
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• 2007

Circular milling operations are used to enlarge die and cylinder bores, and machine airframe pockets. In this case, cutting force varies as cutting tool position relative to workpiece. This paper presents a mechanistic model of geometric uncut chip thickness by predicting time varying cutter-part intersection as the cutter travels along the circular path. Compared with experimental results, the suggested cutting force model shows a good agreement.

• Transactions of the Korean Society of Mechanical Engineers
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• v.9 no.4
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• pp.440-451
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• 1985

This study is concerned with the analysis of cutting force system acting on ball-nose end mill in three-dimensional surface machining process. Conical tipped circular cutting edge element model and free surface machining process types are proposed to apply oblique cutting theory, and then derived equations are used for numerical approach of cutting force curves by matrix method. This approach has a good agreement with experimental results both in magnitude and shape within the range of 15 percent, which was conformed on 6061-T6 aluminum workpiece having twofold curvatured surface. From the cutting load variation to edge location, it is confirmed that circular cutting edge shapes has a better cutting ability than that of straight and both have a singularity near a tool point. It is also verified that what kind of machining condition is recommendable for three-dimensional machining process in connection with deflection of the cutter to workpiece and tool point wearing or system stability.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.05a
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• pp.228-233
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• 2007

An experimental and numerical approach has been carried out to characterize the noise and the safety of circular diamond saw with chinks by laser-cutting. The sound pressure level of a circular diamond saw with chinks was measured when cutting workpieces. Therefore, frequency analysis results show us that the sound level was reduced as position of chinks approach to out-diameter. But the safety of circular diamond saw was lower due to the stress concentrated at the edge of chinks while cutting workpieces. FEM analysis was used for safety evaluation with the variation position of chinks. The noise characteristics of circular diamond saw were also estimated during cutting test.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.7
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• pp.98-104
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• 2022

Circular sawing and milling are general machining processes used for routing fiber-reinforced plastics (FRP). In this study, the productivity and cutting quality of a circular saw and flat endmill were compared. As a result, the productivity of the circular saw was approximately ten times higher than that of the endmill for the same tool life, and the burr size of the circular saw was 14 times smaller than that of the flat-end mill. The spectrogram analysis of the cutting sound also showed that the acoustic emission of the circular saw was more uniform than that of the flat end mill. Circular sawing is thus a more suitable process for the straight cutting of pultrusion FRP than a flat endmill.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.2
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• pp.228-236
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• 2002

In this study, the carbon steels, SM20C were machined with the tungsten carbide tipped circular saw to clarify the cutting-off characteristics in terms of tool wear. The results show that an improved performance in view of both the tool wear and the cutting efficiency was obtained by using oil base cutting fluid at the cutting speed of 100m/min with the feed of 0.06mm/tooth. The rake angle of 10$^{\circ}$ , clearance angle of 8$^{\circ}$ , nose radius of R0.1mm, and end cutting edge champer of 0.1mm$\times$25$^{\circ}$ are believed as the best tool geometries. The tool wear decreases due to using the saw of the disk of STS5 and the tool material of P30.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.57-58
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• 2006

A Simulation model is developed to minimize the path tracking errors when the non-circular cutting is done by a VCM(voice coil motor) driven tool. The relationship between PWM(Pulse Width Modulation) duty ratio and velocity of voice coil motor is theoretically derived from combining the circuit equation for the coils and the motion equation for the magnetic rod of the voice coil motor. The path tracking errors are showed differently according to the rotational speed, the number of segments and the control period in digital control. Given a required accuracy in the non-circular cutting, the optimal values for those parameters are determined based on the developed simulation model.

• Journal of KSNVE
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• v.10 no.2
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• pp.291-298
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• 2000

This paper intends to provide an analytic vibrational model of non-circular cutting by a lathe and to investigate its stability criteria. A single degree-of-freedon model based on the orthogonal cutting theory has the characteristics of parametric excitation due to the nonlinear cutting force that changes periodically its direction as well as its magnitude. The Floquet theory has been applied to investigate the stability of the linearized system and the stability diagrams have been obtained with respect to the ovality, the cut velocity and the cut depth. Also nonlinear analysis has been performed to verify the linear analysis and compare the results with those from circular cutting. Results show that a critical cut depth is decreased as the ovality is increased while a critical cut velocity is increased as the ovality is increased. Also, a good agreement in critical conditions has been observed between the linear and nonlinear analyses for the ovality less than 2%. Accordingly, the linear analysis can be said to be applicable for most practical oval cuttings whose ovality are much less than 2%.

• Journal of KSNVE
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• v.9 no.6
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• pp.1210-1217
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• 1999

This paper presents schematic process of identifying the principal cause to make the vibration problem of rotating circular saws. In the tandem pencil slat saw lines, feeding of cedar blocks is often stopped because excessive motro current is required in a saw motor. These events are called "kick-offs" in technical reports. Research on saw behavior at kick-offs is required to understand are reduce the frequency and severity of kick-offs events. This research aims at finding out the principal cause of kick-offs, and evloving design improvements for high cutting performance with fewer and less severe kick-offs. Measurements of critical speed, cutting force, cutting temeprature and dynamic displacements are carried out to observe the instability mechanism and also to obtain saw design parameters for the numerical analyses. And the numerical analyses involving FEM and multiple scale method are utilized to show the possibility of the principal cause.pal cause.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.121-122
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• 2012

• Journal of the Korean Society for Precision Engineering
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• v.12 no.11
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• pp.45-51
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• 1995

In order to suggest the proper cutting conditons of the CNC milling machining for the free-form surface, some experments were carried out. In the experiments, the influence of cutting conditions on a inclined spherical surface were examined by geometrical analysis. In this study, the roundness and cutting force were measured to know the effect of several cutting conditions on the machined surface and the cutting characteristics were carefully investigated. The results obtained in this study are aw follows. 1) If the tool ha s enough rigidity, we can get better dimensional accuracy in up-ward cutting than down- ward cutting. 2) A great roundness error is appeared on the surface declined under 30 degress to the horizontal plane in circular machining by a bal end mill. 3) If the thrust force is increased, the stability of tool is decreased. And the phenomenon is apperared in great in down-ward cutting than up-ward cutting.