DOI QR코드

DOI QR Code

Acoustic Emission and Burr Comparison of Circular Sawing and Milling in Fiber Reinforced Plastic Cutting

원형 톱과 엔드밀의 복합재료 절단 음향과 버 비교연구

  • Joo, Chang-Min (School of Mechanical Engineering, Gyeongsang National University) ;
  • Baek, Jong-Hyun (School of Mechanical Engineering, Gyeongsang National University) ;
  • Kim, Su-Jin (School of Mechanical Engineering, Gyeongsang National University) ;
  • Lee, Gun-Myung (School of Mechanical Engineering, Gyeongsang National University)
  • 주창민 (경상국립대학교 기계공학부) ;
  • 백종현 (경상국립대학교 기계공학부) ;
  • 김수진 (경상국립대학교 기계공학부) ;
  • 이건명 (경상국립대학교 기계공학부)
  • Received : 2022.03.23
  • Accepted : 2022.06.14
  • Published : 2022.07.31

Abstract

Circular sawing and milling are general machining processes used for routing fiber-reinforced plastics (FRP). In this study, the productivity and cutting quality of a circular saw and flat endmill were compared. As a result, the productivity of the circular saw was approximately ten times higher than that of the endmill for the same tool life, and the burr size of the circular saw was 14 times smaller than that of the flat-end mill. The spectrogram analysis of the cutting sound also showed that the acoustic emission of the circular saw was more uniform than that of the flat end mill. Circular sawing is thus a more suitable process for the straight cutting of pultrusion FRP than a flat endmill.

Keywords

Acknowledgement

본 연구는 교육부(한국연구재단)의 지자체-대학 협력기반 지역혁신사업(울산·경남지역혁신플랫폼)으로 수행되었습니다.

References

  1. Ravishankar, B., Nayak, S. K., Kader, M. A., "Hybrid composites for automotive applications-A review," Journal of Reinforced Plastics and Composites, Vol. 38, No. 18, pp. 835-845, 2019. https://doi.org/10.1177/0731684419849708
  2. Aranberri, I., Landa, M., Elorza, E., Salaberria, A. M., Rekondo, A., "Thermoformable and recyclable CFRP pultruded profile manufactured from an epoxy vitrimer," Polymer Testing, Vol. 93, No. 106931, pp. 1-12, 2021.
  3. Sasahara, H., Sukegawa, Y., Yamada, Y., " CFRP machining capability by a circular saw," Precision Engineering, Vol. 52, pp. 291-299, 2018. https://doi.org/10.1016/j.precisioneng.2018.01.005
  4. Baek, J. H., Joo, C. M., Kim, S. J., Park, Y. O., "Effect of the circular saw-blade type and wear on the cutting quality of a glass carbon-fiber hybrid composite," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 20, No. 10, pp. 72-79, 2021.
  5. Yamada, Y., Sasahara, H., "Free-form curves cutting using flexible circular saw," Precision Engineering, Vol. 38, No. 3, pp. 611-616, 2014. https://doi.org/10.1016/j.precisioneng.2014.02.011
  6. Kuo, C., Liu, J., Chang, T., Ko, S., "The effects of cutting conditions and tool geometry on mechanics, tool wear and machined surface integrity when routing CFRP composites," Journal of Manufacturing Processes, Vol. 64, pp. 113-129, 2021. https://doi.org/10.1016/j.jmapro.2021.01.011
  7. Elgnemi, T., Songmene, V., Kouam, J., Jun, M. B., Samuel, A. M., "Experimental investigation on dry routing of CFRP composite: Temperature, forces, tool wear, and fine dust emission," Materials, Vol. 14, No. 19, pp. 5697, 2021. https://doi.org/10.3390/ma14195697
  8. Kim, M., Lee, M., Cho, G., Lee, S. K., "Effect of the fiber orientation and the radial depth of cut on the flank wear in end milling of CFRP," International Journal of Precision Engineering and Manufacturing, Vol. 21, No. 7, pp. 1187-1199, 2020. https://doi.org/10.1007/s12541-020-00340-w
  9. Arul, S., Vijayaraghavan, L., Malhotra, S. K., Krishnamurthy, R., "Influence of tool material on dynamics of drilling of GFRP composites," The International Journal of Advanced Manufacturing Technology, Vol. 29, No. 7, pp. 655-662, 2006. https://doi.org/10.1007/s00170-005-2581-5
  10. Palanikumar, K., Prakash, S., Shanmugam, K., " Evaluation of delamination in drilling GFRP composites," Materials and Manufacturing Processes, Vol. 23, No. 8, pp. 858-864, 2008. https://doi.org/10.1080/10426910802385026
  11. Shin, B. C., Kim, K. B., Ha, S. J., Cho, M. W., "A study on the machinability of carbon fiber reinforced plastics on tool shape," Journal of The Korean Society of Manufacturing Technology Engineers, Vol. 20, No. 6, pp. 799-804, 2011.
  12. Hosokawa, A., Hirose, N., Ueda, T., Furumoto, T., "High-quality machining of CFRP with high helix end mill," CIRP Annals, Vol. 63, No. 1, pp. 89-92, 2014. https://doi.org/10.1016/j.cirp.2014.03.084
  13. Kim, Y. Y., Lee, C. H., "An Investigation of Acoustic Signal Characteristics in Turning of Aluminum," Transactions of the Korean Society for Noise and Vibration Engineering, Vol. 17, No. 6, pp. 507-514, 2007. https://doi.org/10.5050/KSNVN.2007.17.6.507
  14. Arul, S., Vijayaraghavan, L., Malhotra, S. K., "Online monitoring of acoustic emission for quality control in drilling of polymeric composites," Journal of materials processing technology, Vol. 185, No. 1-3, pp. 184-190, 2007. https://doi.org/10.1016/j.jmatprotec.2006.03.114
  15. Licow, R., Chuchala, D., Deja, M., Orlowski, K. A., Taube, P., "Effect of pine impregnation and feed speed on sound level and cutting power in wood sawing," Journal of Cleaner Production, Vol. 272, No. 122833, pp. 1-10, 2020.