• Title/Summary/Keyword: Chip-on-Glass(COG)

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The Effect of Bubble Generated during COG Bonding on the Joint Reliability (COG본딩 공정 중 형성된 기포가 접합 신뢰도에 미치는 영향)

  • Choi, Eun-Soo;Yun, Won-Soo;Jeong, Young-Hun;Kim, Bo-Sun;Jin, Song-Wan
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.7
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    • pp.21-27
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    • 2010
  • The effect of COG bonding parameters, especially the bonding temperature, on the bonding quality and reliability was investigated in this paper. We measured the bubble area formed in the ACF resin during the bonding process and tried to investigate the relationship between bubble area and bonding peel strength. 85/85 test which exposes a sample to a 85% humidity and $85^{\circ}C$ temperature condition was also carried out. The bubble area was dramatically increased under ~$10^{\circ}C$ lower than recommended bonding temperature. The bubble area formed at the edge of IC chip was larger than the other parts of IC chip. But the peel strength was not associated with the bubble area. High temperature and humid condition made the bubble area larger, but we could not find clear trend of change in the peel strength.

Improvement of Reliability of COG Bonding Using In, Sn Bumps and NCA (NCA 물성에 따른 극미세 피치 COG (Chip on Glass) In, Sn 접합부의 신뢰성 특성평가)

  • Chung Seung-Min;Kim Young-Ho
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.2 s.39
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    • pp.21-26
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    • 2006
  • We developed a bonding at low temperature using fine pitch Sn and In bumps, and studied the reliability of the fine pitch In-Sn solder joints. The $30{\mu}m$ pitch Sn and In bumps were joined together at $120^{\circ}C$. A non conductive adhesive (NCA) was applied during solder joining. Thermal cycling test ($0^{\circ}C-100^{\circ}C$, 2 cycles/h) of up to 2000 cycles was carried out to evaluate the reliability of the solder joints. The bondability was evaluated by measuring the contact resistance (Rc) of the joints through the four point probe method. As the content of filler increased, the reliability improved in the solder joints during thermal cycling test because the contact resistance increased little. The filler redistributed the stress and strains from the thermal shock over the entire joint area.

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The Faulty Detection of COG Using Image Subtraction (이미지 정합을 이용한 COG 불량 검출)

  • Joo, Ki-See
    • Proceedings of KOSOMES biannual meeting
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    • 2005.11a
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    • pp.203-208
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    • 2005
  • The CGO (Chip on Glass) to be measured a few micro unit is captured by line scan camera for the accuracy of chip inspection. But it is very sensitive to scan speed and lighting conditions. In this paper, we propose the methods to increase the accuracy of faulty detection by image subtraction. Image subtraction is detected faultiness by subtracting the image of a ' perfect ' COG from trot of the sample under tests. For image subtraction to be successful, the two images must be pre챠sely registered The two images is registered by the area segmentation pattern matching, and the result image get by operating the gradient mask image and the image to practice subtraction. A series of experimentation showed that the proposed algorithm shows substantial improvement over the other image subtraction methods.

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A Study on the Bonding Performance of COG Bonding Process (COG 본딩의 접합 특성에 관한 연구)

  • Choi, Young-Jae;Nam, Sung-Ho;Kim, Kyeong-Tae;Yang, Keun-Hyuk;Lee, Seok-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.7
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    • pp.28-35
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    • 2010
  • In the display industry, COG bonding method is being applied to production of LCD panels that are used for mobile phones and monitors, and is one of the mounting methods optimized to compete with the trend of ultra small, ultra thin and low cost of display. In COG bonding process, electrical characteristics such as contact resistance, insulation property, etc and mechanical characteristics such as bonding strength, etc depend on properties of conductive particles and epoxy resin along with ACF materials used for COG by manufacturers. As the properties of such materials have close relation to optimization of bonding conditions such as temperature, pressure, time, etc in COG bonding process, it is requested to carry out an in-depth study on characteristics of COG bonding, based on which development of bonding process equipment shall be processed. In this study were analyzed the characteristics of COG bonding process, performed the analysis and reliability evaluation on electrical and mechanical characteristics of COG bonding using ACF to find optimum bonding conditions for ACF, and performed the experiment on bonding characteristics regarding fine pitch to understand the affection on finer pitch in COG bonding. It was found that it is difficult to find optimum conditions because it is more difficult to perform alignment as the pitch becomes finer, but only if alignment has been made, it becomes similar to optimum conditions in general COG bonding regardless of pitch intervals.

A New COG Technique Using Solder Bumps for Flat Panel Display

  • Lee, Min-Seok;Kang, Un-Byoung;Kim, Young-Ho
    • 한국정보디스플레이학회:학술대회논문집
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    • 2003.07a
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    • pp.1005-1008
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    • 2003
  • We report a new FCOG (flip chip on glass) technique using solder bumps for display packaging applications. The In and Sn solder bumps of 40 ${\mu}m$ pitches were formed on Si and glass substrate. The In and Sn bumps were bonded at 125 at the pressure of 3 mN/bump. The metallurgical bonding was confirmed using cross-sectional SEM. The contact resistance of the solder joint was 65 $m{\Omega}$ which was much lower than that of the joint made using the conventional ACF bonding technique. We demonstrate that the new COG technique using solder bump to bump direct bonding can be applied to advanced LCDs that lead to require higher quality, better resolution, and lower power consumption.

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The Faulty Detection of COG Using Image Registration (이미지 정합을 이용한 COG 불량 검출)

  • JOO KISEE;Jeong Jong-Myeon
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.10 no.2
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    • pp.308-314
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    • 2006
  • A line scan camera is applied to enhance COG(Chip On Glass) inspection accuracy to be measured a few micro unit. The foreign substance detection among various faulty factors has been the most difficult technology in the faulty automatic inspection step since COG pattern is very miniature and complexity. In this paper, we proposed two step area segmentation template matching method to increase matching speed. Futhermore to detect foreign substance(such as dust, scratch) with a few micro unit, the new method using gradient mask and AND operation was proposed. The proposed 2 step template matching method increased 0.3 - 0.4 second matching speed compared with conventional correlation coefficient. Also, the proposed foreign substance applied masks enhanced $5-8\%$ faulty detection rate compared with conventional no mask application method.

The effect of High Temperature Aging on the Bonding Characteristics of ACA COG (ACA COG의 접합특성에 대한 고온시효의 영향)

  • Han, Jeong-In;Hong, Seong-Je
    • Korean Journal of Materials Research
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    • v.6 no.11
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    • pp.1146-1152
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    • 1996
  • 실제 사용시 신뢰성을 보장하기 위하여, 고온에서 장시간 동안의 시효로 인한 ACA COG(Anisotropic Conductive Chip On Glass) 접합 특성의 변화가 연구되었다. 모든 접합 시편들은 16$0^{\circ}C$에서 156시간 동안 유지되었고 시효하는 동안의 접촉저항의 변화는 감소하였다. 특히, 156시간이후, 4000개 /$\textrm{mm}^2$의 입자밀도를 가진 ACA에서는 접촉저항의 벼노하가 나타나지 않았다. 입자크기의 경우 작은 입자를 가진 ACA는 16$0^{\circ}C$에서 시효후에도 접촉저항의 변화를 보이지 않았다. 또한 4000개/$\textrm{mm}^2$ 및 5$\mu\textrm{m}$ 입자를 가진 ACA를 사용한 시편은 접합상태가 안정하였기 때문에 16$0^{\circ}C$에서도 경화수지의 팽창 및 리플로우(reflow)에 의한 영향을 받지 않았다. 따라서 이 ACA에서는 16$0^{\circ}C$에서 156시간 동안 시효한 후에도 오픈(open)이 나타나지 않았다.

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