• 제목/요약/키워드: Chip form

검색결과 220건 처리시간 0.035초

신경망기법에 의한 칩브레이커의 성능평가 (Performance Evaluation of Chip Breaker Utilizing Neural Network)

  • 김홍규;심재형
    • 한국공작기계학회논문집
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    • 제16권3호
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    • pp.64-74
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    • 2007
  • The continuous chip in turning operation deteriorates precision of workpiece and causes a hazardous condition to operator. Thus the chip form control becomes a very important task for reliable machining process. So, grooved chip breaker is widely used to obtain reliable discontinuous chip. However, developing new cutting insert having chip breaker takes long time and needs lots of research expense due to a couple of processes such as forming, sintering, grinding and coating of product and many different evaluation tests. In this paper, performance of commercial chip breaker is evaluated with neural network which is learned with a back propagation algorithm. For the evaluation, several important elements(depth of cut, land, breadth, radius) which directly influence the chip formation were chosen among commercial chip breakers and were used as input values of neural network. With the results of these input values, the performance evaluation method was developed and applied that method to the commercial tools.

무연황동의 절삭 칩 형태에 미치는 절삭조건과 템퍼링 온도의 영향 (Cutting Chip Forms on the Cutting Condition and Tempering Temperatures of Lead-free Brass)

  • 주영석;이상봉;김시영;주창식;정병호
    • 열처리공학회지
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    • 제25권1호
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    • pp.14-21
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    • 2012
  • The effects of cutting condition and tempering temperature for the shape of cutting chip were investigated. For this purpose, a lead-free brass containing 1wt.% of Bi extruded at $750^{\circ}C$ in straight turning was used in this study. The cutting chip preferred was mainly found to be loose form of arc chips with curling discontinuity, and these were formed by shear fracture. However, some of fragmental element chip were found to be mixed when tempering temperature was as high as $500^{\circ}C$. The form and size of chip was more affected by feed rate than by tempering temperature and cutting rate. In addition, the cutting surface was observed to be formed more rough in the case of high feed rate and low cutting rate compared to low feed rate and high cutting rate.

STS304잘삭시 Chip Breaker를 이용한 Chip제어에 관한 연구 (A Study on the Chip Control in Machining STS304 Using a Chip Breaker)

  • Yeom, D.W.;Yu, K.H.;Seo, N.S.
    • 한국정밀공학회지
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    • 제11권6호
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    • pp.42-49
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    • 1994
  • One of the parameters that influence the productivity of every industry, involved in metal cutting, is the chip from ; continuous or broken chip. Chip form varies according to machining conditions, material used, tool geometry and chip breaker geometry. Therefore, in this study we carried out the experiment on the chip control in machining STS304 using an attached obstruction type chip breaker. Namely, with the change of a chip breaker distance, chip breaker angle, cutting characteristics in machining STS304 which is well-known as a machining difficult material and produces a saw-toothed chip. The results of the experiment are as follows : 1. The chip breaker distance and angle under which the preferred chip is produced, show 1.5mm and 60 .deg. , while chip breaker angle in machining an ordinary steel was well-known 45 .deg. . 2. During the cutting process, the change of feed than the change of velocity was applied as cutting conditions, effects more clearly on the chip breaking. 3. Considering a whole surface roughness, it is not advisable to apply chip breaker mentioned above for precision cutting.

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Ultra-small Form-Factor Helix on Pad-Type Stage-Bypass WCDMA Tx Power Amplifier Using a Chip-Stacking Technique and a Multilayer Substrate

  • Yoo, Chang-Hyun;Kim, Jung-Hyun
    • ETRI Journal
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    • 제32권2호
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    • pp.327-329
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    • 2010
  • A fully integrated small form-factor HBT power amplifier (PA) was developed for UMTS Tx applications. For practical use, the PA was implemented with a well configured bottom dimension, and a CMOS control IC was added to enable/disable the HBT PA. By using helix-on-pad integrated passive device output matching, a chip-stacking technique in the assembly of the CMOS IC, and embedding of the bulky inductive lines in a multilayer substrate, the module size was greatly reduced to 2 mm ${\times}$ 2.2 mm. A stage-bypass technique was used to enhance the efficiency of the PA. The PA showed a low idle current of about 20 mA and a PAE of about15% at an output power of 16 dBm, while showing good linearity over the entire operating power range.

CAD 모델에 기초한 모사절삭을 통한 가상절삭시스템 개발 (Development of a Virtual Machining System by a CAD Model Based Cutting Simulation)

  • 배대위;고태조;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.942-946
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    • 1997
  • In this research,we suggest a virtual machining system that can simulate sutting forces at the stage of design. Cutting forces,here, are modeled form the machanistic model of the ball end milling. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived form the z-map data of a CAD model. That is, chip load is the height difference between the cutting tool contact point and the workpiece at arbitrary position. The tool contact point is referred from the cutter location. Form the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

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형태정합을 이용한 집적회로 패턴의 전체좌표 추출 (Global Coordinate Extraction of IC Chip Pattern Using Form Matching)

  • 안현식;조석제;이철동;하영호
    • 대한전자공학회논문지
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    • 제26권4호
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    • pp.120-126
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    • 1989
  • 최근 집적도의 증가와 더불어 집적회로 제작과 점검을 자동화하기 위하여 영상처리방법을 이용한 집적회로의 인식 알고리듬이 개발되고 있다. 집적회로를 인식하기 위해서는 프레임 영상으로 부터 특징을 얻고 이것으로써 칩내의 모든 프레임 영상을 정합하여야한다. 본 논문은 layout 정보를 나타내는 꼭지점들의 위치와 형태를 직선화 알고리듬을 이용하여 추출한다. 부분적으로 겹치는 이웃 프레임들을 얻어진 꼭지점의 위치와 형태를 특징으로 하여 정합함으로써 꼭지점의 전체적 좌표와 형태를 추출한다.

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실험적 방법에 기초한 칩브레이크 선정 (Selection of chip breaker based on the experiment)

  • 전준용;허만성;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.271-275
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    • 1995
  • Chip control is a major problem in automatic machining process, especially in finish operation. Chip breaker is one of the important factors to be determined for the scheme of chip control. As unbroken chips are grown, there deteriorate quality of the surface roughness and process automation can be carried out. In this study, to get rid of chip curling problem while turning internal hole, optimal chip breaker is selected form the experiment. The experiment is planned with Taguchi's method that is based on the orthogonal arrary of design factor. From the respose table, cutting speed, feedrate, depth of cut, and tool geometry are major factors affecting chip formation. Then, optmal chip breaker is selected and this is verified good enough for chip control from the experiment.

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Adhesive Flip Chip Technology

  • Paik, Kyung-W
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2000년도 2nd Korea-Japan Advanceed Semiconductor Packaging Technology Seminar
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    • pp.7-38
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    • 2000
  • Performance, reliability, form factor drive flip chip use. BGAs and CSPs will provide stepping stone to FC DCA .Growing vendor infrastructure - Low cost, high density organic substrates -New generations of fluxes and underfills .Adhesives flip chip technology as a low cost flip chip alternatives -Low cost Au stud or Electroless Ni bumps -Reliable thermal cycling and electrical performance.

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음향방출을 이용한 칩 발생 기구의 예측 (Prediction of Chip Formation Mechanism Using Acoustic Emission)

  • 맹민재
    • 한국안전학회지
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    • 제16권2호
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    • pp.22-26
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    • 2001
  • The machining process on be considered as a planned interaction of the workpiece, the tool and the machine tool. In an unmanned situation, the results of this interaction are to be continuously monitored so that any changes in the machining environment on be sensed to corrective actions. In order to design the process monitoring system for unmanned manufacturing, the identification of chip formation is proposed. The system proposes the method of using acoustic emission(AE) signal analysis to identify the chip formation during cutting.

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드릴의 기하학적 상사성이 칩형상에 미치는 영향 (Effect of Geometrical Similarity between Twist Drill on the Shape of Chip Produced)

  • 최만성
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.513-518
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    • 1999
  • In this study, geometrical similarity conditions for drills of various diameters are discussed. The effect of geometrical similarity on the chip shape and forces of different sized conventional drills has been experimentally confirmed. Drilling tests are carried out for SM45C by using the conventional HSS drills. The torque and thrust forces are measured and compared with those chip forms. Chip shape in drilling are affected by three factors being flow angle, side and up curl of the chip. It is found that the feedrate and drill diameter are more affected than cutting speed on the chip form and cutting forces. The similarity conditions gives easily to estimate the chip shape, the thrust and the torque for drills of different diameters.

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