• Title/Summary/Keyword: Chemical process maintenance operation

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Graphic Simulator for Analyzing the Remote Operation of the Advanced Spent Fuel Conditioning Process

  • Song, Tai-Gil;Kim, Sung-Hyun;Lee, Jong-Ryul;Yoon, Ji-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1319-1322
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    • 2003
  • KAERI is developing the Advanced Spent Fuel Conditioning Process (ACP) as a pre-disposal treatment process for spent fuel. Equipment used for such a spent fuel recycling and management process must operate in intense radiation fields as well as in a high temperature. Therefore, remote maintenance has a played a significant role in this process because of combined chemical and radiological contamination. Hence suitable remote handling and maintenance technology needs to be developed along with the design of the process concepts. To do this, we developed the graphic simulator for the ACP. The graphic simulator provides the capability of verifying the remote operability of the process without fabrication of the process equipment. In other words, by applying virtual reality to the remote maintenance operation, a remote operation task can be simulated in the graphic simulator, not in a real environment. The graphic simulator will substantially reduce the cost of the development of the remote handling and maintenance procedure as well as the process equipment, while at the same time producing a process and a remote maintenance concept that is more reliable, easier to implement, and easier to understand.

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A real-time operation aiding expert system using the symptom tree and the fault-consequence digraph

  • Oh, Jeon-Keun;Yoon, En-Sup;Choi, Byung-Nam
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.805-812
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    • 1989
  • An efficient diagnostic approach for real-time operation aiding expert system in chemical process plants is discussed. The approach is based on the hybrid of the simplified symptom tree(SST) and the fault consequence digraph(FCD), representation of propagation patterns of fault states. The SST generates fault hypothesis efficiently and the FCD resolve the real fault accurately. Frame based knowledge representation and object-oriented programming make diagnostic system general and efficient. Truth maintenance system enables robust pattern matching and provides enhanced explain facilities. A prototype expert system for supports operation of naphtha furnaces process, called OASYS, has been built and tested to demonstrate this methodology. Utilization of diversified process symbolic data, produced using dynamic normal standards, overcomes the problem of qualitative Boolean reasoning and enhance the applicability.

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A Study on Reliability Flow Diagram Development of Chemical Process Using Directed Graph Analysis Methodology (유향그래프 분석기법을 이용한 화학공정의 신뢰도흐름도 개발에 관한 연구)

  • Byun, Yoon Sup;Hwang, Kyu Suk
    • Journal of the Korean Institute of Gas
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    • v.16 no.6
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    • pp.41-47
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    • 2012
  • There are PFD(Process Flow Diagram) and P&ID(Piping and Instrument Diagram) for designing and managing chemical process efficiently. They provide the operation condition and equipment specifications of chemical process, but they do not provide the reliability of chemical process. Therefore, in this study, Reliability Flow Diagram(RFD) which provide the cycle and time of preventive maintenance has been developed using Directed Graph Analysis methodology. Directed Graph Analysis methodology is capable of assessing the reliability of chemical process. It models chemical process into Directed Graph with nodes and arcs and assesses the reliability of normal operation of chemical process by assessing Directed Graph sequential. In this paper, the chemical process reliability transition according to operation time was assessed. And then, Reliability Flow Diagram has been developed by inserting the result into P&ID. Like PFD and P&ID, Reliability Flow Diagram provide valuable and useful information for the design and management of chemical process.

A Study on Decision-making of Equipment Procurement for Plant Operations & Maintenance (O&M) - Focused on Technology Strategy perspective - (플랜트 O&M을 위한 기자재 조달방식 의사결정에 관한 연구 - 기술전략 관점을 중심으로 -)

  • Hong, Daegeun;Lim, Yongtaek
    • Journal of the Korean Society of Systems Engineering
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    • v.15 no.1
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    • pp.25-33
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    • 2019
  • In the plant industry, the share of equipment accounts for 45 ~ 75%, which is very high. It is a traditional plant centered on processes and reactions like petroleum and chemical plants. Renewable energy generation plants such as wind power generation and solar power generation are equipment-centric plants. Equipment-centric plants are very important not only in the EPC phase but also in the operation and management phase. The procurement of equipment for plant operation and management can be divided into make and buy. Make is a method of producing equipment itself, and buy is a method of procuring equipment from the outside. The procurement method of the equipment directly affects the plant operation and management cost. In this study, the decision making of equipment procurement method for plant operation and management is defined as 4 phase. Each phase is selection of procurement decision-making objects, technology strategy perspective, finance perspective, and production perspective. In detail, we defined selection process of procurement decision-making objects and technology strategy perspective process. We will contribute to the enhancement of the competitiveness of the plant operation and management area by carrying out researches on the process and application examples of financial and production perspectives in the future.

Development of an Assembly-type Liquid Level Control Experimental Equipment and a Hands-on Activity Task for Vocational High School 'Chemical Process Maintenance Operation' Subject (특성화고 '화학공정유지운영' 교과를 위한 조립형 액위제어 실험장치 및 체험활동과제 개발)

  • Jung, Eun-Suk;Lee, Kyung Taek
    • 대한공업교육학회지
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    • v.45 no.2
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    • pp.1-20
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    • 2020
  • The purpose of this study is to develop an assembly-type liquid level control experimental equipment and a hands-on activity task that can be applied to the class so that students studying the chemical industry can easily understand the liquid level control. For this purpose, the content elements related to liquid level control in the chemical industry practice course of the 2015 revised curriculum was analyzed, a hands-on activity task with an assembly-type liquid level control experimental equipment was and developed. And then, expert verification was also performed and the hands-on activity task was applied to 19 students of S meister high school. The results obtained through this are as follows. First, the existing completion-type liquid level control experimental equipment was explored, and based on this, a new assembly-type liquid level control experimental equipment that can be assembled by students and used for practices was designed and manufactured. Second. by analyzing the contents of the NCS-based 'Chemical Process Maintenance Operation' practical course of the 2015 revised curriculum, learning contents related to level control were extracted. Among the contents related to the level control, the practice with understanding the process flow chart, manufacturing the level control experimental equipment, measuring the flow rate, and checking the level control phenomenon were conducted with the assembly-type liquid level control experimental equipment to systematically learn the level control.

Development framework of application software for chemical process plants (화학 공정 플랜트 정보 응용 소프트웨어 개발 프레임워크)

  • Suh, Min-ho;Yoo, Jaeyoung;Han, Seung-youp
    • Proceedings of the Korea Contents Association Conference
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    • 2007.11a
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    • pp.490-494
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    • 2007
  • The chemical process plant information is used and updated during design, construction, operation, and maintenance of plant. This special type of information should be utilized as the DW(datawarehouse) which conforms to the standard format. The DW should be design in consideration of connectivity to application softwares. The application softwares are different from each other in the context of their objects such as design, management, decision-making, and so on. In this paper, some considerable facts in dealing with chemical process plant information on the framework of developing application software including datawarehousing, model building, interfacing. As a case study, the development of decision-making support system for environmental policy is illustrated for the related discussion.

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Development of Decladding Device for the Spent Fuel Pellet and Experiment (사용후핵연료 소결체 인출장치의 개발 및 실험)

  • 홍동희;윤지섭;정재후;김영환;이종열;김도우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.441-444
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    • 2000
  • The recycling process for reuse of uranium in the spent fuels consists various unit processes and the decladding process to extract the spent fuel pellet from the zirconium-based cladding is the beginning process of the recycling. There are two methods - mechanical and chemical - in the decladding process. In this paper, the mechanical decladding device by using a motor as a driving part and a press pin to separate the pellets from tube has been developed. This device was automated and modularized to make the remote operation and maintenance easy.

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A Study of Actual Condition on Operation and Management of Environmental Infrastructure in the Geum River System (금강수계 내 환경기초시설 운영실태에 관한 연구)

  • Lee, Jae-Woon;Park, Dong-Gi;Kwon, Young-Ho
    • Journal of environmental and Sanitary engineering
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    • v.24 no.1
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    • pp.1-12
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    • 2009
  • The various environmental problems that we face on today are basically about environmental quality. Since early 1960s affluent material was produced because of remarkable economic growth by many cooperations. However, for the lack of environmental policy, environmental pollutions has been serious. The central government should transfer the producing and consuming structure to environmental affinity through the regulations for developing Korea as a model of environmental nation which takes an active part in global environmental programme and in which the environment and economy are well harmonized. Moreover, the central government should take the lead in prevention of environmental pollution through the direct policies such as strengthening the discharge limit or setting up environmental basic institutions by securing budget for conserving environment. This thesis emphasize on the public institution among many environmental basic institutions for environmental anti-pollution project. It will find the problems with running those institutions, and will suggest the preview of improvement. Also, it is necessary to investigate of variation trend for inflow and pollutant loading to environmental infrastructure as increased of the diffusion rate as established and maintenance of sewer system. The purpose of this study is to investigate for inflow and pollutant loading to environmental infrastructure, and also to provide the method of efficiently maintenance and management. The results obtained were summarized as follows; 1. Survey of actual condition on operation and management of environmental infrastructure was evaluated the propriety of treatment process and problem of plant management. 2. Analysis of pollutant loading contribution for river system of environmental infrastructure with data analysis of water quality measuring network. 3. To investigate on case study for efficiently maintenance and management of environmental infrastructure. The result on this study was provide the method of efficiently maintenance and management with survey for establish and repair of sewer system and survey of actual condition on operation and management of environmental infrastructure in the water area of discharge to Geum River System. Application as guideline for establish and management of environmental infrastructure, and management of Geum River System. Also, application for preliminary data for fulfill-assess of total effluent regulation of water pollution.

A Study on the Assignment of the Vibration Classes to the Power Transformers in Operation (154[kV])

  • Kim, Young-Dal
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.11
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    • pp.52-60
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    • 2009
  • High reliability is essential for power transformers, and their fault causes are reportedly more related to mechanical causes than electrical ones. The transformer soundness judgment currently depends only on the electrical insulation characteristic and the chemical test of the insulation oil, so that there are few fundamental measures against the frequent mechanical damages and failures in transformers. The mechanical soundness judgment techniques are conducted through processes that include structural analysis and vibration resistance treatment during the manufacturing process of each manufacturer, but the vibration is not tested during the design, manufacturing, and operating processes since there are no detailed technical standards and procedures on the vibration problem, which are important in terms of maintenance. Therefore, in this study, vibration phenomena were measured from the 32 power transformers in operation in the substations under the Daejeon Power Transmission District Office of the Korean Electric Power Corporation (KEPCO). The vibration was measured at 24 sections ($6{\times}4$) on one side, and only the maximum values were selected from the measured vibration values. This was because the maximum vibration values more significantly affect the soundness of the transformer than the average vibration values. The vibration classes were given considering the maximum vibration based on ISO 10016-1 (2001).

Trends and Prospects for information standards of chemical process plants (화학 공정 플랜트 정보 표준의 동향 및 전망)

  • Suh, Min-ho;Yoo, Jaeyoung
    • Proceedings of the Korea Contents Association Conference
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    • 2007.11a
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    • pp.487-489
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    • 2007
  • In this paper chemical process plant information is addressed to be standardized. The chemical process plant information has complexities in the context of its various types such as functions, shapes, connectivity etc. as well as its usages such as design, construction, operation, maintenance and so on. It was well known that the standard should be made by its users themselves to be used widely. The chemical process industry oriented ISO 15926 RDL (Systems and integration of life-cycle data for oil and gas production facilities : Reference Data Library) can provide the methodology for exchanging and sharing of plant equipment information, which will be developed through integrating existing standards such as ISO 10303 AP221, AP231, AP227. The PCA (Posc Caesar Association) which is located in Oslo, Norway, has the initiative in developing ISO 15926. Korea is a member of PCA and takes part in proposing and reviewing the new standard. The trends and prospects for the standard of chemical process plant information are addressed.

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