• Title/Summary/Keyword: Chemical process industry

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Preparation and Evaluation of Tabletting properties of Microcrystalline Cellulose from Oil Palm Empty Fruit Bunch (오일팜 EFB(Empty fruit bunch)를 이용한 MCC 제조 및 제제 적용성 평가)

  • Kim, Dong Sung;Sung, Yong Joo;Kim, Chul-Hwan;Kim, Se-Bin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.2
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    • pp.46-55
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    • 2016
  • The microcrystalline cellulose (MCC) was prepared from oil palm biomass, empty fruit bunch (EFB) for increasing the usability of EFB. The morphological, physical and chemical properties of MCC made from EFB were evaluated by comparing with those of the commercial MCC obtained from AVICEL. The EFB-MCC had the wider distribution in particle size and there were many small particles around $10{\mu}m$. There were no significant differences in the cellulose crytallinity and the chemical composition between EFB-MCC and AVICEL-MCC. The properties of tablet samples made by the common direct compression process were evaluated depending on the types of MCC and the compression pressure during tablet making process. The tablet made of EFB MCC showed the higher compressed structure, which resulted in the less disintegration by the water soaking treatment than those made of Avicel-MCC. The results of this study showed that the EFB-MCC could be utilized as one of the commercial MCC.

Characteristics of xylose and glucuronic acid at concentrated sulfuric acid hydrolysis (진한 황산 가수분해 반응조건에서 xylose와 glucuronic acid의 반응 특성)

  • Cho, Dae-Haeng;Kim, Yong-Hwan;Park, Jong-Moon;Sim, Jae-Hoon;Kim, Byung-Ro;Shin, Soo-Jeong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.3
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    • pp.9-14
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    • 2012
  • Formed fermentation inhibitors during acid saccharification leads to poor alcohol production based on lignocellulosic bio-alcohol production process. In this work, it is focused on the formation of fermentation inhibitors from xylan, which is influenced by reaction tempearature and time of acidic sacharifiaction of xylose and glucuronic acid. In second step of concentrated acid hydrolysis, part of xylose and glucuronic acid was converted to furfuraldehyde and formic acid by dehydration and rearrangement reactions. Furfural was form from xylose, which was highly sensitive to reaction temperature. Formic acid was come from both xylose and glucuronic acid, which supposed to main inhibitor in biobutanol fermentation. Reaction temperature of second hydrolysis was main variables to control the furfural and formic acid generation. Careful control of acid saccharification can reduce generation of harmful inhibitors, especially second step of concentrated sulfuric acid hydrolysis process.

Inclusions and Mechanical Properties of TMCP Steel under Different RH Process Conditions (RH 공정 조건이 다른 TMCP강의 개재물 및 기계적 특성)

  • Yung-Kug Kwon;Byoung-Chul Choi;Gum-Hwa Lee;Ki-Woo Nam
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.1
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    • pp.87-94
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    • 2023
  • TMCP(Thermo Mechanical Control Process) steel was continuously cast (CC) by varying the argon gas flow rate and vacuum time in the Ruhrstahl Heraeus (RH) refining process. Using the CC specimens, the distribution of the inclusions and the mechanical properties were evaluated. A lot of oxides and Al-O type inclusions were observed. The average Vickers hardness did not show a constant, but showed dispersion in a certain range. The shape and scale parameters of the CC specimen with an argon gas flow rate of 160Nm3 and a vacuum time of 12 minutes was the best. Mechanical properties (tensile strength, yield strength and elongation) were consistent with the Weibull probability distribution analysis results. The impact resistance was the best for CC specimens with an argon flow rate of 140 Nm3 and a vacuum time of 12 minutes. Although the inclusions and mechanical properties of the CC specimens were evaluated according to the argon gas flow rate and vacuum time, these values were no significant difference.

Electron Beam Effects on Lignin Stabilization during Carbonization

  • Lee, Byoung-Min;Kang, Phil-Hyun;Jeun, Joon-Pyo
    • Journal of Radiation Industry
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    • v.7 no.2_3
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    • pp.167-170
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    • 2013
  • Lignin can be a valuable natural chemical resource. Structurally, lignin is a three-dimensional polymer made up of condensed C-C bonds and some ether linkages, most of which are not readily degraded. In this study, lignin carbonization under various electron beam pretreatment conditions was characterized through a thermogravimetric analysis (TGA), X-ray diffraction (XRD) and Raman spectroscopy. Lignin stabilization was controlled by various doses of electron beam irradiation corresponding to 50, 100, 200, 500 and 1,000 kGy; the carbonization process was performed under a nitrogen gas atmosphere at $1000^{\circ}C$ for 1 h. The TGA results showed that a 1,000 kGy lignin dose increased the residue weight from 39.96% to 45.23%, compared to non-irradiated lignin. This observation is in agreement with the XRD and Raman spectroscopy results, in which the two theta degrees and the degree of crystallization were improved by increasing the electron beam irradiation.

Chemical Characteristics of Cell Wall in Pinus thunbergii Parl. Grown with High Salinity (고염분 하에서 성장한 해송 세포벽의 화학 성상)

  • Kim, Kang-Jae;Eom, Tae-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.4
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    • pp.144-150
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    • 2015
  • Stems of Pinus thunbergii Parl. grown with high salinity were analyzed for chemical characteristics. Stem of 2 years was rich in soluble compounds and stem of 3 years reduced the amount of the soluble compound. But, the lignin content have not seen a large change. Also, Klason lignins of stem of 2 and 3 years has not changed in nitrogen and hydrogen content. In Klason process, it was significantly increased the carbon concentration due to the hydrolysis of the carbohydrate. In addition, the accumulation of xylan from Pinus thunbergii Parl. with salinity treatment were increased noticeably. Finally, functional group of Pinus thunbergii Parl. with salinity treatment were not changed.

A Study on the Thermal Decomposition Characteristics of Intermediate of Saccharin (삭카린 중간체의 열분해 특성에 관한 연구)

  • 김관응;김영수;신창섭
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.180-185
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    • 1998
  • The evaluation of thermal and pressure hazard of chemicals on the manufacturing, transporting and storaging is important in the chemical industry for safety. In this study, the thermal decomposition characteristics of intermediate of Saccharin were investigated by using Accelerating Rate Calorimeter(ARC) and Differential Scanning Calorimeter(DSC). Experimental results showed that decomposition temperatures in p-TSA were about 280~$318^{\circ}C$ by DSC and $201^{\circ}C$ by ARC. In case of o-TSA were about $336^{\circ}C$~$360.8^{\circ}C$ by DSC and $299^{\circ}C$ by ARC. The decomposition temperature acquired by ARC was about $70^{\circ}C$ lower than that by DSC. The exothermic runaway reaction in case of p-TSA occured in 598 minute and o-TSA in 5 minute. For the safety in the chemical industry, we should consider the ARC data as well as DSC data in the handling and design of process.

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Kinetics Study of $2^{nd}$ Hydrolysis in Concentrated Sulfuric Acid Hydrolysis Process by $^1H-NMR$ Spectroscopy (진한 황산 가수분해에서 2단계 산 가수분해 반응에서 일어나는 반응 동역학(Kinetics)을 $^1H-NMR$을 사용한 연구)

  • Shin, Soo-Jeong;Kim, Yong-Hwan;Cho, Dae-Haeng;Sung, Yong-Joo;Kim, Byung-Ro;Cho, Nam-Seok
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2011.04a
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    • pp.93-99
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    • 2011
  • Proton-NMR spectroscopic method was applied to kinetics study of concentrated sulfuric acid hydrolysis reaction. Xylan was used as model compounds. Without neutralization steps in proton-NMR methods, this analysis method is valid for analysis of xylose, furfural and formic acid in acid hydrolyzates.

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Recovery of ultrafine particles from Chemical-Mechanical Polishing wastewater discharged by the semiconductor industry

  • Tu, Chia-Wei;Wen, Shaw-Bing;Dahtong Ray;Shen, Yun-Hwei
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.715-718
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    • 2001
  • This study uses traditional alum coagulation and sedimentation process to treat CMP wastewater from cleaning after polishing. The primary goal is to successfully recycle both solid fines and water for semiconductor manufacturing. Results indicated that CMP wastewater may be successfully treated to recover clean water and fine particles by alum coagulation. The optimum operating conditions for coagulation are as fellowing: alum dosage of 10 ppm, pH at 5, rapid mixing speed at 800 rpm, 5 min rapid mixing time, and long slow mixing time. The treated water with low turbidity and an average residual aluminum ion concentration of 0.23 ppm may be considered for reuse. The settled sludge after alum coagulation contains mainly SiO$_2$particle with a minor content of aluminum (1.7 wt%) may be considered as raw materials for glass and ceramic industry.

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Bilinear Model Predictive Control for Grade Change Operations in Paper Mills (지종교체 공정의 Bilinear 모델 예측제어)

  • Choo, Yeon-Uk;Yeo, Yeong-Koo;Kang, Hong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.1 s.109
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    • pp.61-66
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    • 2005
  • The grade change operations In paper mills exhibit inherent nonlinear dynamic characteristics. For this reason, the conventional model predictive control techniques based on linear process models are not adequate for the grade change operations. In this paper, a bilinear model for the nonlinear grade change processes was presented first and optimal input variables were calculated by using one-step-ahead predictive control method. Numerical simulations showed that the control performance lied within acceptable range and that the bilinear model predictive control scheme was highly promising control strategy for the grade change operations.

Dynamic Matrix Control of Grade Change Operations in Paper Mills (제지공정의 모델예측제어)

  • 박종호;여영구;강홍
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2004.11a
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    • pp.212-220
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    • 2004
  • In this work the Dynamic Matrix Control method is applied to control the grade change operations in paper mills. Paper process trained by neural network regards a real-plant. The model obtained with operation data is used to achieve DMC. Results of simulations for DMC control of grade change operations are compared with plant operation data response. From the comparison, we can see that the proposed DMC method exhibits faster response for the grade change of paper and achieves stable steady-state.

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