• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.354-357
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• 2001

In the present study, front lower arm and engine cradle which are automotive chassis parts were developed using the hydroforming technology. For systematic establishment of parts development process, material properties of tube were reflected at the start of design and problems of initial design drawing were solved by forming analysis. Design and manufacturing technology of hydroforming die were established and the relationship between internal pressure and feeding stroke was studied during try-out. Durability and buckling strength of hydrofromed parts were estimated.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.10a
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• pp.32-35
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• 2004

The development of automotive rear chassis part using tube forming process has advantage of increase in part durability and decrease in its weight. We developed tubular type rear CTBA(Coupled Torsion Beam Axle) part with 60K high strength steel developed by POSCO in this project. The result was demonstrated that tubular type CTBA shows excellent durability performance and $10\%$ weight reduction compared with V-beam type CTBA in our work. Furthermore, we will adapt this technology to mass production and apply to the other chassis parts.

• Design & Manufacturing
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• v.12 no.1
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• pp.26-30
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• 2018

The aluminum chassis drive gear manufacturing process improvement has been very effective in both technical and economic aspects. Technology for Shear mold design technology, mold material selection and processing technology, and press molding technology has improved greatly overall. In the meantime, it is necessary to clarify the causes of defects that occur frequently due to lack of technology, Based on this, it is meaningful that it has secured the ability to respond to new product development and molding in the future. By applying these technologies, we plan to expand not only the drive gear chassis, but also various types of press forming such as frame, handle, various fastening parts of system window. In addition, the ability to develop precision products in the future is expected to become a driving force in further enhancing the competitiveness of companies.

• Transactions of the Korean Society of Automotive Engineers
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• v.23 no.3
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• pp.336-343
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• 2015

One of various main jobs in the design of a new tactical vehicle is to develop the lightest chassis parts satisfying the required durability target. In this study, the analytic methods to reduce the size and weight of a lower control arm and chassis frame of a Korean light tactical vehicle are presented. Topology optimization by ATOM (Abaqus Topology Optimization Module) is applied to find the optimal design of the suspension arm with volume and displacement constraints satisfied. In case of chassis frame, the light-weight optimization process associated with design sensitivity method is developed using Isight and ABAQUS. By these analytic methods we can provide design engineers with guides to where and how much the design changes should be made.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.03a
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• pp.218-222
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• 1994

The chassis of T.V, cassette, radio and telephone are made up thin-iron plates that makes a lot of female screws to assemble various parts. Then makes hole in the iron plate and forming female screws of burring face after the burring. Female screws forming in thin-iron plate is very difficult working then rolled forming process use of plastic deformation instead of cut forming. In this study goals are solve the trouble problem of industrial field and develop new model tap for prevent chips.

• Journal of the korean Society of Automotive Engineers
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• v.15 no.2
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• pp.84-91
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• 1993

The dynamic behaviors of a launcher under impulsive forces are analyzed. All the components of the system, ie ; chassis, turret, cage and suspension parts, are modeled as rigid. The dynamic analysis code, which is developed with the formulae describing the system equations of motion in terms of relative quantities, is used to carry out the analysis. The results show the dynamic responses of chassis and cage when the driving constraints are imposed on turret and cage.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.3
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• pp.141-147
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• 2018

Recently, interest in customers has shifted to the emotional quality of customers as the driving, handling, and collision stability of automobiles have been greatly improved. The NVH performance of a vehicle is quantified and evaluated from the DPDS. To improve the DPDS, we need to optimize the shape without considering the increases in thickness of the parts or additions to the parts. And at the same time, we need to establish design and analysis processes to satisfy the requirements of the DPDS.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.563-566
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• 2000

Recently vehicle development trend puts emphasis on cost reduction and performance improvement through weight reduction, and safety security to protect passenger and chassis against external impact. Primary factors effected on vehicle safety are chassis structure, chassis system, and safety equipment like bumper. Research in part of weight reduction is proceeding actively about prohibition of over-design and material through optimal design method. Bumper in these factors is demanded two of all factors, safety security and weight reduction. It is the part that prohibits or reduces a physical impact in low speed crash. Bumper is composed of a few parts but this study exhibits the shape of bumper rail has a role on energy absorption of safety security and weight reduction from structure analysis of bumper rail's variable shape surface.

• Journal of the Korean Society of Industry Convergence
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• v.13 no.2
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• pp.77-84
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• 2010

Recently, the concept of structural design against instability has been proposed in the chassis parts. The design considerations of lower control arm of chassis parts under the buckling and durability strengths are the general. More precisely, this paper considers a specific application and associated optimization problem for two strengths, where the design variables are the physical or geometric dimensions for skins and stiffeners. The objective is the minimization of the total weight, while optimization constrains involve reserve or improve factors for the buckling and durability strengths. The most important features are related to the numerical simulations for the estimation of buckling factor and their sensitivities by means of nonlinear and linear finite element analyses. The bucking and durability strength analyses, and the morping geometries are directly included in the optimization problem and the modified design is formulated. As a result, the optimal structure with stable behavior is obtained or increases the buckling and durability strengths of parts. Most of design problems for structures exposed to elastic instability can be formulated and solved.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.8
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• pp.3326-3333
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• 2012

In this paper, an educational simulator of automobile chassis electronic control system was developed. The developed system is composed of three parts, a driving condition control & monitoring system, a chassis electronic system monitoring & analysis system, and a virtual simulator & educational multimedia contents. The driving condition control & monitoring system has a commercial real car simulator, hydraulic equipments for representing driving conditions, and a remote control and monitoring system. In the chassis electronic system monitoring & analysis system, information of various sensors and actuators applied to the system can be monitored by Labview programs. Finally, the suggested virtual simulator and the multimedia with 2D Flash and 3D animations can be used effectively by means of teaching materials.