• Title/Summary/Keyword: Ceramic fracture

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Mechanical Properties of (Y, Nb)-TZP/Alumina Composites for Dental Implant Abutments (치과 임플란트 상부구조물용 (Y, Nb)-TZP/알루미나 복합체의 기계적 물성)

  • 정형호;김대준;한중석;이득용
    • Journal of the Korean Ceramic Society
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    • v.41 no.7
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    • pp.508-512
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    • 2004
  • For abutment of dental implants, (Y, Nb)-TZP/Alumina composites were prepared by addition of 10-90 vol% alumina at an interval of 10 vol% into tetragonal zirconia solid solution which consists of 90.24 mol% Zr $O_2$, 5.31 mol% Y$_2$ $O_3$, and 4.45 mol% Nb$_2$O$\_$5/. Biaxial flexure strength and fracture toughness of composite were optimized by adding 10 vol% alumina, which resulted in 900 MPa and 8.9 MPam$\^$1/2/, respectively. The composite did not undergo low temperature degradation even after autoclave treatment at 200$^{\circ}C$ for 10 h. 65 of (Y, Nb)-TZP/Alumina composite abutments were employed into 40 patients and any adverse reaction, screw loosing, or fracture of abutments was not observed for the span of 2 years, indicating that the ceramic abutments can be safely used for restorations.

Fabrication and Characterization of Alumina Matrix Composites Reinforced with SiC whiskers

  • Han, Byung-Dong;Park, Dong-Soo
    • The Korean Journal of Ceramics
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    • v.5 no.1
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    • pp.12-18
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    • 1999
  • Alumina matrix composites reinforced with up to 20vol% of aligned SiC whiskers were fabricated by tape casting and hot pressing. Alumina composited with randomly distribution SiC whiskers were also fabricated in order to investigate the effect of whisker alignment on properties of the composites. XRD and optical microscopy were used to examine the whisker orientation. The fracture toughness increased with increasing whisker content, and it was higher in the direction normal to the tape casting direction.

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Analysis of Fracture Surface and Fracture Criterion of Mixed Mode is $Si_{3}N_{4}$ Metal Bonded Joints (질화규소/금속 접합재에 대한 혼합모드의 파괴기준 및 파면해석)

  • 정남용
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.86-93
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    • 1999
  • Ceramic/metal bonded joints have led to increasing use of structural materials such as automobiles and heat engines. A method of strength evaluation focussing on fracture criterion of mixed mode was investigated in {{{{ {Si }_{3 } {N }_{4 } }}}}/metal bonded joint, Also Fracture toughness tests of {{{{ {Si }_{3 } {N }_{4 } }}}}/metal bonded joints with an interface crack were carried out and the stress intensity factors of these joints were analyzed by boundary element method. Form the results the fracture criterion and method of strength evaluation by the fracture toughness were proposed in {{{{ {Si }_{3 } {N }_{4 } }}}}/Metal bonded joints

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Mechanical Behavior and Fracture Resistance of $SCS6/Si_3N_4$ CFCCs ($SCS6/Si_3N_4$ 연속섬유강화 세라믹 복합재료의 기계적 거동 및 파괴저항평가)

  • Yoon, Yu-Sung;Kwon, Oh-Heon;Jenkins, Michael G.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.658-662
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    • 2001
  • Continuous fiber ceramic composites(CPCCs) having the advantages of ceramics resistance to heat, eroson can be applied in chemical reactors and engine. CFCCs has relatively high stiffness in spite of low weight. In particular, it exhibits greatly increased toughness, which serves to decrease its inherent damage characteristics of the brittle nature of monolithic ceramics. In this wort, tensile and flexural test for SCS6 fiber/ $Si_3N_4$ matrix composites were studied. An objective of this study is to obtain the basic quantities of mechanical properties for tension and flexural test and link these to the fracture resistance behavior. Then, we showed that wok of fracture concept was useful as a method for describing fracture restance behavior of CFCCs.

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A Probabilistic Study on Thickness Effect of Fracture Toughness in Heterogeneous Brittle Materials (불균질 취성재료 파괴인성에 미치는 두께효과의 확률적 연구)

  • Kim, Am-Kee;Koh, Sung-Wi;Jung, Gyoo-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1356-1362
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    • 1996
  • Fracture toughness of heterogeneous brittle materials such as poly crystalline ceramics used to present the size (thickness) effect as well as statistically distributed results. There is belief that both(size effect and scatter) must be associated with each other. However, no generally accepted theory has been established so far. Using statistical approach, a probabilistic modeling for the fracture toughness which describes the thickness effect was attempted in this paper, Weibull distribution of specific fracture energy(SFE)at local areas and Griffith criterion are applied to the model. In addition, the newly developed model was verified with experimental results of alumina.

Joining of Ceramic and Metal using Active Metal Brazing (활성금속 브레이징을 사용한 세라믹과 금속의 접합)

  • Kee, Se-Ho;Xu, Zengfeng;Jung, Jae-Pil;Kim, Won-Joong
    • Journal of the Microelectronics and Packaging Society
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    • v.18 no.3
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    • pp.1-7
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    • 2011
  • Active brazing of ceramic to metal is reviewed in this paper. As one of the key aspect in joint techniques, active brazing has been developed to simplify the manufacturing procedure of brazed joints between ceramic and metal. The active filler metal includes Ag-Cu-Ti series, Cu-Ti series, Co-Ti series and so on. The active filler metal which supplies the chemical bonds between ceramic and metal, enhances the wetting of filler metal on ceramic surface and eliminates the need for metallization treatments. The residual stress caused by difference of coefficient of thermal expansion between ceramic and metal, holds a direct influence on the bonding strength and even results in a fracture. Good joints of ceramic to metal promote the miniaturization and simplicity of electronic components with multifunction.

$MoSi_2$/SiC Ceramic Composites Prepared by Polymer Pyrolysis (고분자 열분해에 의한 $MoSi_2$/SiC 세라믹 복합체)

  • 김범섭;김득중;김동표
    • Journal of the Korean Ceramic Society
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    • v.37 no.8
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    • pp.805-810
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    • 2000
  • The formation, microstructure and properties of MoSi2/SiC ceramic composites by polymer pyrolysis were investigated for the application of heating element material. Polymethylsiloxanes were mixed with Si, SiC, MoSi2 as filler and ceramic composites prepared by pyrolysis in N2 atmosphere at 1320~145$0^{\circ}C$ were studied. Dimensional change, density variation and phases were analyzed and correlated to the resulting material properties. Microstructures of ceramic composite prepared by polymer pyrolysis were composed of MoSi2, SiC and silicon oxycarbide glass matrix. Depending on the pyrolysis conditions, ceramic composites with a density of 86~90 TD%, a fracture strength of 213~284 MPa, a thermal expansion coefficient of 4~7$\times$10-6 were obtained. The electrical resistivity of the specimen decreased with increasing of temperature up to 50$0^{\circ}C$.

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Preparation and Properties of the Intra-type Al2O3Ag Nanocomposites (입내 분산형 Al2O3/Ag 나노복합체의 제조와 특성)

  • Cheon, Sung-Ho;Han, In-Sub;Awaji, Hideo
    • Journal of the Korean Ceramic Society
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    • v.44 no.4 s.299
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    • pp.208-213
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    • 2007
  • Alumina/silver ($Al_2O_3/Ag$) nanocomposites with Ag content up to 9 vol% were prepared from nanopowder by soaking method using ${\gamma}-Al_2O_3$ of needle type and spark plasma sintering (SPS). The mechanical properties of specimens were investigated three-point flexural strength and toughness as a function of the Ag contents. The maximum flexural strength of the alumina/silver nanocomposite was 850 MPa for the 1 vol% composite, and also higher than monolith alumina as about 800 MPa at 3, 5, and 7 vol% Ag contents. Fracture toughness by single edged V-notch beam (SEVNB) was $4.05MPa{\cdot}m^{1/2}$ for the 3 vol% composite and maintained about $4.00MPa{\cdot}m^{1/2}$ at 5, and 7 vol% Ag content. Microstructure of fracture surface for each fracture specimens was observed. Due to the inhibition effect of alumina grain growth, the average grain size of nanocomposites depends on the content of Ag nano particles. The fracture morphology of nanocomposite with dislocation (sub-grain boundary) by silver nano-particles of second phases in the alumina matrix also showed transgranular fracture-mode compare with intergranular of monolith alumina. Thermal conductivity of specimens at room temperature was about 40 W/mK for the 1 vol% Ag content.

Carbon Fiber Reinforced Ceramics based on Reactive Melt Infiltration Processes

  • Lenz, Franziska;Krenkel, Walter
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.287-294
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    • 2012
  • Ceramic Matrix Composites (CMCs) represent a class of non-brittle refractory materials for harsh and extreme environments in aerospace and other applications. The quasi-ductility of these structural materials depends on the quality of the interface between the matrix and the fiber surface. In this study, a manufacture route is described where in contrast to most other processes no additional fiber coating is used to adjust the fiber/matrix interfaces in order to obtain damage tolerance and fracture toughness. Adapted microstructures of uncoated carbon fiber preforms were developed to permit the rapid infiltration of molten alloys and the subsequent reaction with the carbon matrix. Furthermore, any direct reaction between the melt and fibers was minimized. Using pure silicon as the reactive melt, C/SiC composites were manufactured with an aim of employing the resulting composite for friction applications. This paper describes the formation of the microstructure inside the C/C preform and resulting C/C-SiC composite, in addition to the MAX phases.

A study on micro punching process of ceramic green sheet (세라믹 그린시트의 미세 비아홀 펀칭 공정 연구)

  • 신승용;주병윤;임성한;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.101-106
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    • 2003
  • Recent electronic equipment becomes smaller, more functional, and more complex. According to these trends, LTCC(low temperature co-fired ceramic) has been emerged as a promising technology in packaging industry. It consists of multi-layer ceramic sheet, and the circuit has 3D structure. In this technology via hole formation plays an important role because it provides an electric path for the packaging interconnection network. Therefore via hole quality is very important for ensuring performance of LTCC product. Via holes are formed on the green sheet that consists of ceramic(before sintering) layer and PET(polyethylene Terephthalate) one. In this paper we found the correlation between hole quality and process condition such as ceramic thickness, and tool size. The shear behavior of double layer sheet by micro hole punching which is different from that of single layer one was also discussed.

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