• 제목/요약/키워드: Cement take

검색결과 49건 처리시간 0.024초

시멘트 분쇄기용 테이블 라이너의 굽힘 피로강도의 실험적 조사 (An Experimental Investigation of Bending Fatigue Strength in Table Liner for Cement Mill)

  • 백석흠;이경영;조석수;장득열;주원식
    • 대한기계학회논문집A
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    • 제31권12호
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    • pp.1214-1220
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    • 2007
  • The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

Studies on structural interaction and performance of cement composite using Molecular Dynamics

  • Sindu, B.S.;Alex, Aleena;Sasmal, Saptarshi
    • Advances in Computational Design
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    • 제3권2호
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    • pp.147-163
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    • 2018
  • Cementitious composites are multiphase heterogeneous materials with distinct dissimilarity in strength under compression and tension (high under compression and very low under tension). At macro scale, the phenomenon can be well-explained as the material contains physical heterogeneity and pores. But, it is interesting to note that this dissimilarity initiates at molecular level where there is no heterogeneity. In this regard, molecular dynamics based computational investigations are carried out on cement clinkers and calcium silicate hydrate (C-S-H) under tension and compression to trace out the origin of dissimilarity. In the study, effect of strain rate, size of computational volume and presence of un-structured atoms on the obtained response is also investigated. It is identified that certain type of molecular interactions and the molecular structural parameters are responsible for causing the dissimilarity in behavior. Hence, the judiciously modified or tailored molecular structure would not only be able to reduce the extent of dissimilarity, it would also be capable of incorporating the desired properties in heterogeneous composites. The findings of this study would facilitate to take step to scientifically alter the structure of cementitious composites to attain the desired mechanical properties.

Resistance of Cementitious Binders against a Fall in the pH at Corrosion Initiation

  • Song, Ha-Won;Jung, Min-Sun;Ann, Ki Yong;Lee, Chang-Hong
    • Corrosion Science and Technology
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    • 제8권3호
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    • pp.110-115
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    • 2009
  • At the onset of corrosion of steel in concrete, hydrogen ions usually evolve in the process of electrochemical reaction, thereby decreasing the pH of the pore solution, which can be buffered by cement hydration products, as being representatively illustrated by calcium hydroxide. Hence, a fall in the pH is dependent on properties of cement hydration (i.e. hydration products and degree of hydration). The present study tested acid neutralization capacity (ANC) of cementitious binders of OPC(Ordinary Portland Cement), 30% PFA(Pulverized Fuel Ash), 60% GGBS(Ground Granulated Blast Furnace Slag), 10% SF(Silica Fume) to quantify the resistance of cement matrix to a pH fall. Cement pastes were cast at 0.4 of a free W/C ratio with 1.5% chlorides by weight of binder in cast. Powder samples obtained crushed and ground specimen after 200 days of curing were diluted in still water combined with different levels of 1M nitric acid solution, ranging from 0.5 to 20 mol/kg. Then, the pH of diluted solution was monitored until any further change in the pH did not take place. It was seen that the pH of the diluted solution gradually decreased as the molar amount of nitric acid increased. At some particular values of the pH, however, a decrease in the pH was marginal, which can be expressed in the peak resistances to a pH fall in the ANC curve. The peaks occurred at the variations in the pH, depending on binder type, but commonly at about 12.5 in the pH, indicate a resistance of precipitated calcium hydroxide. The measurement of water soluble chloride at the end of test showed that the amount of free chloride was significantly increased at the pH corresponding to the peaks in the ANC curve, which may reflect the adsorption of hydration products to chlorides.

초음파 기구가 수종의 치과용 시멘트의 결합강도에 미치는 영향에 관한 연구 (STUDY OF THE EFFECT OF ULTRASONIC INSTRUMENTATION ON BOND STRENGTH OF SEVERAL DENIAL CEMENTS)

  • 김원상;임주환;조인호
    • 대한치과보철학회지
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    • 제35권3호
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    • pp.504-516
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    • 1997
  • Ultrasonic instruments transfer electrical energy to mechanical energy resulting in vibration used for various dental treatments. If we could know the effect of ultrasonic instruments on the dental cements within the cast crown, we could take care when conducting periodontal surgery and when using the ultrasonic instrument to remove cast crown, it would be much more convenient. The purpose of this study was to compare the bond strength of several dental cements according to ultrasonic instrumentation time. In this study 4 types of cements were used to cement the specimens. they were treated with ultrasonic instrumentation for 0-5 minutes and the change in bond strength were statistically compared. The results were as followed. 1. The tensile bond strength of zinc phosphate cement decreased according to the increase in time of ultrasonic instrument and showed significant difference between 0 minutes and the others and between 1 minute and 2,3,4,5 minutes (p<0.05). 2. The tensile bond strength of polycarboxylate cement decreased according to the increase in time of ultrasonic instrument and showed significant difference between 5 minutes and the others and between 4 minutes and 0 minutes (p<0.05). 3. The tensile bond strength of zinc phosphate cement decreased according to the increase in time of ultrasonic instrument and showed significant difference between 5 minutes and the others (p<0.05). 4. The tensile strength of resin cements showed no statistically differences according to the ultrasonic instrumentation time. In conclusion, it is considered that zinc phosphate cements is most affected by ultrasonic instrumentations and resin cement is the least affected. When using ultrasonic instruments the result avove should be used as an index.

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전기적인 촉진시험에 의한 콘크리트의 염화물이온 확산특성 (The Diffusion Property of Chloride Ion into Concrete by Electrically Accelerated Method)

  • 배주성;박국준
    • 한국구조물진단유지관리공학회 논문집
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    • 제14권3호
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    • pp.138-143
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    • 2010
  • 최근 들어 대형 해양콘크리트 구조물의 건설이 빈번해짐에 따라 콘크리트의 염화물이온확산계수를 정확히 평가할 필요성이 대두되고 있으나, 콘크리트의 염화물이온 확산계수 평가는 장시간이 소요되는 단점 때문에 전기화학적인 전위차 촉진에 의해 단시간에 염화물이온의 확산계수를 추정하기 위한 여러 촉진 시험방법들이 제안되고 있으나 이에 대한 체계적인 연구가 아직은 미비한 실정이다. 따라서 본 연구에서는 시멘트의 성분이 다른 3종류의 시멘트를 대상으로 대표적인 3가지 전기적인 촉진시험에 의해 콘크리트중의 염화물이온의 침투 및 확산특성을 평가하고 이 방법간의 상관성을 분석하였다. 평가결과 시멘트의 성분에 따라 염화물이온의 확산특성은 크게 달라졌으며, 그 중 고로 슬래그 미분말과 플라이애시를 일정비율로 혼합한 3성분계 시멘트의 확산특성이 가장 우수하였으며, 염화물이온 확산 특성은 결과로부터 시험방법간의 상관성은 양호한 것으로 나타났다.

Field test and research on shield cutting pile penetrating cement soil single pile composite foundation

  • Ma, Shi-ju;Li, Ming-yu;Guo, Yuan-cheng;Safaei, Babak
    • Geomechanics and Engineering
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    • 제23권6호
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    • pp.513-521
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    • 2020
  • In this paper, due to the need for cutting cement-soil group pile composite foundation under the 7-story masonry structure of Zhenghe District and the shield tunnel of Zhengzhou Metro Line 5, a field test was conducted to directly cut cement-soil single pile composite foundation with diameter Ф=500 mm. Research results showed that the load transfer mechanism of composite foundation was not changed before and after shield tunnel cut the pile, and pile body and the soil between piles was still responsible for overburden load. The construction disturbance of shield cutting pile is a complicated mechanical process. The load carried by the original pile body was affected by the disturbance effect of pile cutting construction. Also, the fraction of the load carried by the original pile body was transferred to the soil between the piles and therefore, the bearing capacity of composite foundation was not decreased. Only the fractions of the load carried by pile and the soil between piles were distributed. On-site monitoring results showed that the settlement of pressure-bearing plates produced during shield cutting stage accounted for about 7% of total settlement. After the completion of pile cutting, the settlements of bearing plates generated by shield machine during residual pile composite foundation stage and shield machine tail were far away from residual pile composite foundation stage which accounted for about 15% and 74% of total settlement, respectively. In order to reduce the impact of shield cutting pile construction on the settlement of upper composite foundation, it was recommended to take measures such as optimization of shield construction parameters, radial grouting reinforcement and "clay shock" grouting within the disturbance range of shield cutting pile construction. Before pile cutting, the pile-soil stress ratio n of composite foundation was 2.437. After the shield cut pile is completed, the soil around the lining structure is gradually consolidated and reshaped, and residual pile composite foundation reaches a new state of force balance. This was because the condensation of grouting layer could increase the resistance of remaining pile end and friction resistance of the side of the pile.

에폭시 수지 모르터의 특성에 관한 실험적 연구 (Experimental Studies on the Properties of Epoxy Resin Mortars)

  • 연규석;강신업
    • 한국농공학회지
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    • 제26권1호
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    • pp.52-72
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    • 1984
  • This study was performed to obtain the basic data which can be applied to the use of epoxy resin mortars. The data was based on the properties of epoxy resin mortars depending upon various mixing ratios to compare those of cement mortar. The resin which was used at this experiment was Epi-Bis type epoxy resin which is extensively being used as concrete structures. In the case of epoxy resin mortar, mixing ratios of resin to fine aggregate were 1: 2, 1: 4, 1: 6, 1: 8, 1:10, 1 :12 and 1:14, but the ratio of cement to fine aggregate in cement mortar was 1 : 2.5. The results obtained are summarized as follows; 1.When the mixing ratio was 1: 6, the highest density was 2.01 g/cm$^3$, being lower than 2.13 g/cm$^3$ of that of cement mortar. 2.According to the water absorption and water permeability test, the watertightness was shown very high at the mixing ratios of 1: 2, 1: 4 and 1: 6. But then the mixing ratio was less than 1 : 6, the watertightness considerably decreased. By this result, it was regarded that optimum mixing ratio of epoxy resin mortar for watertight structures should be richer mixing ratio than 1: 6. 3.The hardening shrinkage was large as the mixing ratio became leaner, but the values were remarkably small as compared with cement mortar. And the influence of dryness and moisture was exerted little at richer mixing ratio than 1: 6, but its effect was obvious at the lean mixing ratio, 1: 8, 1:10,1:12 and 1:14. It was confirmed that the optimum mixing ratio for concrete structures which would be influenced by the repeated dryness and moisture should be rich mixing ratio higher than 1: 6. 4.The compressive, bending and splitting tensile strenghs were observed very high, even the value at the mixing ratio of 1:14 was higher than that of cement mortar. It showed that epoxy resin mortar especially was to have high strength in bending and splitting tensile strength. Also, the initial strength within 24 hours gave rise to high value. Thus it was clear that epoxy resin was rapid hardening material. The multiple regression equations of strength were computed depending on a function of mixing ratios and curing times. 5.The elastic moduli derived from the compressive stress-strain curve were slightly smaller than the value of cement mortar, and the toughness of epoxy resin mortar was larger than that of cement mortar. 6.The impact resistance was strong compared with cement mortar at all mixing ratios. Especially, bending impact strength by the square pillar specimens was higher than the impact resistance of flat specimens or cylinderic specimens. 7.The Brinell hardness was relatively larger than that of cement mortar, but it gradually decreased with the decline of mixing ratio, and Brinell hardness at mixing ratio of 1 :14 was much the same as cement mortar. 8.The abrasion rate of epoxy resin mortar at all mixing ratio, when Losangeles abation testing machine revolved 500 times, was very low. Even mixing ratio of 1 :14 was no more than 31.41%, which was less than critical abrasion rate 40% of coarse aggregate for cement concrete. Consequently, the abrasion rate of epoxy resin mortar was superior to cement mortar, and the relation between abrasion rate and Brinell hardness was highly significant as exponential curve. 9.The highest bond strength of epoxy resin mortar was 12.9 kg/cm$^2$ at the mixing ratio of 1:2. The failure of bonded flat steel specimens occurred on the part of epoxy resin mortar at the mixing ratio of 1: 2 and 1: 4, and that of bonded cement concrete specimens was fond on the part of combained concrete at the mixing ratio of 1 : 2 ,1: 4 and 1: 6. It was confirmed that the optimum mixing ratio for bonding of steel plate, and of cement concrete should be rich mixing ratio above 1 : 4 and 1 : 6 respectively. 10.The variations of color tone by heating began to take place at about 60˚C, and the ultimate change occurred at 120˚C. The compressive, bending and splitting tensile strengths increased with rising temperature up to 80˚ C, but these rapidly decreased when temperature was above 800 C. Accordingly, it was evident that the resistance temperature of epoxy resin mortar was about 80˚C which was generally considered lower than that of the other concrete materials. But it is likely that there is no problem in epoxy resin mortar when used for unnecessary materials of high temperature resistance. The multiple regression equations of strength were computed depending on a function of mixing ratios and heating temperatures. 11.The susceptibility to chemical attack of cement mortar was easily affected by inorganic and organic acid. and that of epoxy resin mortar with mixing ratio of 1: 4 was of great resistance. On the other hand, when mixing ratio was lower than 1 : 8 epoxy resin mortar had very poor resistance, especially being poor resistant to organicacid. Therefore, for the structures requiring chemical resistance optimum mixing of epoxy resin mortar should be rich mixing ratio higher than 1: 4.

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반복하중(反復荷重)을 받는 Soil-Cement의 변형특성(變形特性) (Deformation Characteristics of Soil-Cement Mixtures under Repeated load)

  • 천병식;박흥규
    • 대한토목학회논문집
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    • 제9권3호
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    • pp.125-131
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    • 1989
  • 도로포장(道路鋪裝)은 그 수명기간내(壽命其間內)에 다수(多數)의 반복하중(反復荷重)을 받는 데, 이 반복된 재하(재하)에 의해 영구변형(永久變形)과 피로파괴(疲勞破壞)가 발생하여, 포장(鋪裝) 공용성(供用性)이 저하(低下)된다. 따라서 높은 공용성(供用性)을 유지(維持)하려면, 포장(鋪裝)의 각부(各部)에서 이와 같은 문제(問題)의 발생(發生)을 막고, 포장(鋪裝)의 안정성(安定性)을 향상(向上)시키기 위해서는 노반(路盤), 노상(路床)에 대해서 반복재하에 따른 영구변형(永久變形)이나 피로파괴(疲勞破壞)의 문제(問題)를 해결하는 것이 중요하다. 이와 같은 관점(觀點)에서 본(本) 연구(硏究)는 $20kg/cm^2$의 7일 강도를 갖는 각각 시멘트량 92%와 18.3%인 사질토 soil-cement와 점성토 soil-cement에 있어서 반복하중(反復荷重)을 가하였을 때의 변형특성(變形特性)에 대해서 검토(檢討)하였다. 연구 결과, 사질토 soil-cement의 탄성계수는 점성토 soil-cementt 보다 크며, 반복횟수 $1{\times}10^3$회(回)까지 탄성계수가 감소하고, 그 후 $1{\times}10^5$회(回)까지는 증가하였다. 또한 일축압축강도(一軸壓縮强度)는 약 30% 정도의 강도증가(强度增加) 나타냈다.

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Effect of coarse aggregates and sand contents on workability and static stability of self-compacting concrete

  • Mohamed, Sahraoui;Taye, Bouziani
    • Advances in concrete construction
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    • 제7권2호
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    • pp.97-105
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    • 2019
  • In this paper, the workability and static stability were evaluated using a proposed test method. Workability and static stability represent a key property of self-compacting concrete (SCC) in fresh state. A number of standardized test methods were developed to assess these properties. However, no accelerated test method reliably predicts both workability and static stability of SCC. In the present work, a modified K-slump test method was developed to evaluate workability and static stability of SCC. In order to take implicit mixture variations of SCC constituents that can affect fresh SCC properties, a central composite design was adopted to highlight the effect of gravel to sand ratio (G/S), gravel 3/8 to gravel 8/15 ratio (G1/G2), water to cement ratio (W/C), marble powder to cement ratio (MP/C) and superplasticizer content (SP) on workability measured with slump and flow time (T50) tests and static stability measured with sieve stability test (Pi), segregation test index (SSI), Penetration test (Pd) and the proposed K-slump test (Km). The obtained results show that G/S ratio close to 1 and G1/G2 ratio close to 60% can be considered as optimal values to achieve a good workability while ensuring a sufficient static stability of SCC. Acceptable relationships were obtained between Slump flow, Pi, Pd and Km. Results show that the proposed K-slump test allow to assess both workability and static stability of fresh SCC mixtures.

고강도용 폴리카르본산계 고성능 감수제가 사용된 콘크리트의 성능 (The Performance of Concrete Used High Strength Development Polycarboxylate Superplasticizer)

  • 이완조;강성구;황인동;이재용;박성;정윤중
    • 한국세라믹학회지
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    • 제42권3호
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    • pp.182-187
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    • 2005
  • 최근 국내에 소개된 폴리카르본산계의 종류는 기능적 분류로 감수용, 유지용, 초고강도용 등으로 소개되고 있으며 이들은 각기 화학적 구조의 차이와 시멘트와 혼합 후 거동의 차이에 의하여 각기 다른 물리적 특성을 보였으며 감수용의 경우 시멘트 중량의 $1.2\%의 사용시 $30\% 이상의 높은 감수율을 보였으나 골재분리를 동반하였으며 콘크리트 제조 후 45분 경과시 슬럼프 플로우의 감소가 약 30cm 이상 발생하였으며 유지용의 경우 롱일 사용량에서 약 $25\% 감수율을 보였으며 45분까지의 슬림프 플로우의 경시 변화는 15cm 이하로 관찰되었다. 초고강도용의 경우 시멘트 중량의 $1.2\%를 사용한 경우 $30\% 이상의 감수율로 관찰되었으며 슬럼프 플로우의 45분 후의 경시변화는 100m 이하로 측정되었다. 압축갔도의 경우 초고강도용의 경우 탁월한 조기 강도 증진 효과를 보였으며 특정배합에서의 18시간 압축강도는 약 $60\;Kgf/cm^2$ 이상이 확보될 수 있었으며 24시간에서 $80\;Kgf/cm^2$이상이 확보될 수 있었다.