• Title/Summary/Keyword: Cement Mortar

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A Study on the Water Permeability and Drying Shrinkage of Polymer Cement Composites (폴리머 시멘트 복합체의 투수성 및 건조수축에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.5
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    • pp.71-77
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    • 2009
  • In a range of forms, such as latex, water-soluble polymer, liquid resin, and monomer, polymer dispersions have been widely used in the construction industry as cement modifiers because of their excellent properties, such as acid-resistance, water-proofness, and good ductility in mortar and concrete. Polymer cement slurry (polymer-modified slurry) is made of cement and polymer dispersions, with a high polymer-cement ratio of 50% or more. The purpose of this study is to evaluate the water permeability and drying shrinkage of polymer cement mortar (polymer-modified mortar) and cement concrete coated by polymer cement slurry. The polymer cement mortar and cement concrete are prepared with various polymer types, polymer-cement ratios and curing methods, and are tested for water permeability, drying shrinkage and strength. The test results showed thatthe weight of permeable water of polymer cement mortar decreases with an increase in the polymer-cement ratio, reaching a minimum at the polymer-cement ratio of 20%. In particular, the weight of permeable water of St/BA-modified mortar with a polymer-cement ratio of 20% coated with St/BA-modified slurry is about 1/55 that of unmodified mortar. The EVA- and St/BA-modified slurries coated on cement concrete have about 4 or 5 times higher drying shrinkage compared to cement concrete. The strength of polymer cement mortars tends to increase with a higher polymer-cement ratio, and is considerably higher than that of unmodified mortar. It is thus concluded that polymer cement mortars coated by polymer cement slurry are effective for industrial application, and have superior properties such as waterproofness and strengths, compared with conventional cement mortar.

Properties of Cement Mortar with Graphene-Titanium Dioxide Composite Nanowires (그래핀-이산화티탄 복합 나노와이어를 혼입한 모르타르의 물성 평가)

  • Lee, Jun-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.118-119
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    • 2021
  • The properties of cement mortar with graphene-titanium dioxide composite nanowires (TiO2(G)NW) were investigated in this study. The following tests were conducted with the cement mortar : (1) setting times (2) Flow test of fresh cement mortar, (3) compressive strength and (4) acetaldehyde removal efficiency under visible light. As the increase of TiO2(G) NW, the flow value of cement mortar was decreased and the setting times of cement mortar were faster. The compressive strength and the acetaldehyde removal efficiency were increased by the increase of TiO2(G) NW.

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Development of Water-repellent Cement Mortar by using Silane Enriched with Nanomaterials

  • lee, Han seung;Park, Dong-jin;Lee, Yunsu;Karthick, Subbiah
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.193-194
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    • 2018
  • Tn this present study, the superhydrophobic surface was developed on the cement mortar surface by using water repellent materials. For better superhydropohicity, it was developed by using silane as binder and which was enriched with filler materials of SiO2 and TiO2 nanomaterials. Those nanomaterials enriched with silanes were admixed in cement mortar during casting time and another was coated on the cement mortar surface. The water repellent properties of spray coated and admixed cement mortars were evaluated by measuring the contact angle which was compared with normal cement mortar.

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Properties of Cement-Asphalt Mortar Grout (시멘트-아스팔트 모르터 충전재의 물성)

  • Jang, Seung-Yup;Jyong, Yong
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.406-411
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    • 2005
  • The Cement-Asphalt Mortar is a mixture of cement and asphalt emulsion, and is utilized as a grouting material for the railway track which is used to fill under-slab space so as to provide a stabilized track support and a tool for adjustment of track level. In addition, the cement-asphalt mortar is unique in that it can provide more resiliency to the track so that one can expect the impact mitigation. To develop the cement-asphalt mortar suitable for the requirements for track grouting material, this study have selected several mixture proportions which can satisfy those requirements and minimize the material segregation, and the properties of those mixtures, such as flowability(flow time), strength and the resistance to freezing-thawing have been tested. According to the test results, the cement-asphalt mortar well satisfies the requirements and it is found that the properties of the cement-asphalt mortar is suitable for the application to the railway track.

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Fundamental Study of Drying Shrinkage of Hardened Cement (시멘트 경화체의 건조수축에 관한 기초적 연구)

  • 이영진;김남호;정재동;이한봉
    • Proceedings of the Korea Concrete Institute Conference
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    • 1990.10a
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    • pp.131-134
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    • 1990
  • Many papers have been published on drying shrinkage of hardened cement paste and cement mortar. The causes of drying shrinkage in cement mortar may be attributed to its mechanical properties, temperature, curing time and the evaporation of water from cement mortar. This paper deals only with drying shrinkage in cement mortar. In particular, the relationships between water evaporation and drying shrinkage are discussed.

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Experimental Studies on the Properties of Epoxy Resin Mortars (에폭시 수지 모르터의 특성에 관한 실험적 연구)

  • 연규석;강신업
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.26 no.1
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    • pp.52-72
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    • 1984
  • This study was performed to obtain the basic data which can be applied to the use of epoxy resin mortars. The data was based on the properties of epoxy resin mortars depending upon various mixing ratios to compare those of cement mortar. The resin which was used at this experiment was Epi-Bis type epoxy resin which is extensively being used as concrete structures. In the case of epoxy resin mortar, mixing ratios of resin to fine aggregate were 1: 2, 1: 4, 1: 6, 1: 8, 1:10, 1 :12 and 1:14, but the ratio of cement to fine aggregate in cement mortar was 1 : 2.5. The results obtained are summarized as follows; 1.When the mixing ratio was 1: 6, the highest density was 2.01 g/cm$^3$, being lower than 2.13 g/cm$^3$ of that of cement mortar. 2.According to the water absorption and water permeability test, the watertightness was shown very high at the mixing ratios of 1: 2, 1: 4 and 1: 6. But then the mixing ratio was less than 1 : 6, the watertightness considerably decreased. By this result, it was regarded that optimum mixing ratio of epoxy resin mortar for watertight structures should be richer mixing ratio than 1: 6. 3.The hardening shrinkage was large as the mixing ratio became leaner, but the values were remarkably small as compared with cement mortar. And the influence of dryness and moisture was exerted little at richer mixing ratio than 1: 6, but its effect was obvious at the lean mixing ratio, 1: 8, 1:10,1:12 and 1:14. It was confirmed that the optimum mixing ratio for concrete structures which would be influenced by the repeated dryness and moisture should be rich mixing ratio higher than 1: 6. 4.The compressive, bending and splitting tensile strenghs were observed very high, even the value at the mixing ratio of 1:14 was higher than that of cement mortar. It showed that epoxy resin mortar especially was to have high strength in bending and splitting tensile strength. Also, the initial strength within 24 hours gave rise to high value. Thus it was clear that epoxy resin was rapid hardening material. The multiple regression equations of strength were computed depending on a function of mixing ratios and curing times. 5.The elastic moduli derived from the compressive stress-strain curve were slightly smaller than the value of cement mortar, and the toughness of epoxy resin mortar was larger than that of cement mortar. 6.The impact resistance was strong compared with cement mortar at all mixing ratios. Especially, bending impact strength by the square pillar specimens was higher than the impact resistance of flat specimens or cylinderic specimens. 7.The Brinell hardness was relatively larger than that of cement mortar, but it gradually decreased with the decline of mixing ratio, and Brinell hardness at mixing ratio of 1 :14 was much the same as cement mortar. 8.The abrasion rate of epoxy resin mortar at all mixing ratio, when Losangeles abation testing machine revolved 500 times, was very low. Even mixing ratio of 1 :14 was no more than 31.41%, which was less than critical abrasion rate 40% of coarse aggregate for cement concrete. Consequently, the abrasion rate of epoxy resin mortar was superior to cement mortar, and the relation between abrasion rate and Brinell hardness was highly significant as exponential curve. 9.The highest bond strength of epoxy resin mortar was 12.9 kg/cm$^2$ at the mixing ratio of 1:2. The failure of bonded flat steel specimens occurred on the part of epoxy resin mortar at the mixing ratio of 1: 2 and 1: 4, and that of bonded cement concrete specimens was fond on the part of combained concrete at the mixing ratio of 1 : 2 ,1: 4 and 1: 6. It was confirmed that the optimum mixing ratio for bonding of steel plate, and of cement concrete should be rich mixing ratio above 1 : 4 and 1 : 6 respectively. 10.The variations of color tone by heating began to take place at about 60˚C, and the ultimate change occurred at 120˚C. The compressive, bending and splitting tensile strengths increased with rising temperature up to 80˚ C, but these rapidly decreased when temperature was above 800 C. Accordingly, it was evident that the resistance temperature of epoxy resin mortar was about 80˚C which was generally considered lower than that of the other concrete materials. But it is likely that there is no problem in epoxy resin mortar when used for unnecessary materials of high temperature resistance. The multiple regression equations of strength were computed depending on a function of mixing ratios and heating temperatures. 11.The susceptibility to chemical attack of cement mortar was easily affected by inorganic and organic acid. and that of epoxy resin mortar with mixing ratio of 1: 4 was of great resistance. On the other hand, when mixing ratio was lower than 1 : 8 epoxy resin mortar had very poor resistance, especially being poor resistant to organicacid. Therefore, for the structures requiring chemical resistance optimum mixing of epoxy resin mortar should be rich mixing ratio higher than 1: 4.

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A Study on the Abrasion Resistance of Polymer - Modified Mortar According to Curing Conditions (양생조건에 따른 폴리머 시멘트 모르터의 내마모성에 관한 연구)

  • Jo, Young-Kug;So, Seoung-Young
    • Journal of the Korea Institute of Building Construction
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    • v.5 no.4 s.18
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    • pp.115-120
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    • 2005
  • In recent years, polymer-modified mortars using polymer dispersions have been widely used as finish and repair materials in the construction industry because of their excellent properties compares to those of ordinary cement mortar. Especially, the adhesion improvement of ordinary cement mortar and concrete has attracted a great deal of attention from researchers, and several unique and simply applicable techniques for the adhesion improvement have been developed. The purpose of this study is to evaluate the abrasion resistance of polymer-modified mortar according various curing methods. The polymer-modified mortar are prepared with various polymer-cement ratios, and are subjected to three curing methods such as dry rure, standard cure and freezing and thawing cure after two curing methods, and then tested for abrasion. From the test results, the polymer-modified mortars with various polymer-cement ratios have some superior abrasion resistance compared with plain mortar. The abrasion resistance of polymer-modified mortars increase with an increase in the polymer-cement ratio, and is better under water cure than any other curing methods. It is concluded that the abrasion resistance of cement mortar is markedly improved by modifying of polymer dispersion.

Effects of Admixture to Sulfate Attack Resistance of Cement Mortar (시멘트 모르타르의 황산염 침식 저항성에 대한 혼화재의 영향)

  • 형원길;소승영;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.704-709
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    • 2000
  • This study is to test effects of sulfate attack on deterioration of cement mortar. Four tests have been carried out with four types of mortars mixed by ordinary portland cement and sulfate-resistant portland cement containing blast-furnace slag and fly-ash. It was immersed in sulfate solution for 7, 28, 91, and 180 days. from the test results, sulfate attack resistance of cement mortar was improved by admixtures (blast-furnace slag and fly-ash), sulfate-resistance portland cement mortar showed high resistance than ordinarily portland cement at compressive strength, and similar the resistance of sulfate attack with ordinarily portland cement mortar with admixtures.

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Basic Mix Proportions of Antiwashout Underwater Polymer Cement Mortar as a Repair Material (보수재료로서 수중불분리 폴리머 시멘트 모르타르의 기초적 배합)

  • Jo, Young-Kug
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.193-194
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    • 2019
  • The purpose of this study is to design the basic mix proportions of antiwashout underwater polymer cement mortar as a repair material. The antiwashout underwater polymer cement mortars are prepared with various mix proportions using three type polymer dispersions without or with antifoamer. From the test results, the whole antiwashout underwater polymer cement mortars can be cast underwater without segregation like plain mortar. It is apparent that the flexural strength of antiwashout underwater SBR cement mortars with antifoamer at polymer- cement ratios of 5% and 10% is higher than that of plain mortar irregardless of a little low compressive strength.

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Plastic Shrinkage and Durability Characteristics of Fiber Reinforced Polymer-Modified Mortars (섬유보강 폴리머 시멘트 모르타르의 초기수축균열 및 내구특성)

  • Won Jong Pil;Jang Pil Sung;Kim Myeong Kyun;Kong Tae Woong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.156-159
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    • 2004
  • The intention of this study is to reduce the plastic shrinkage of the polymer modified cement mortar using the PVA fiber. The durability of PVA fiber reinforced polymer cement mortar was also evaluated. The test results of PVA fiber reinforced polymer modified cement mortar were compared with plain polymer modified cement mortar(non-fiber). In conclusion, PVA fiber reinforced polymer modified cement mortar showed an ability to reduce the total crack area and maximum crack width significantly. Also. fiber reinforced polymer modified cement mortar show improved durability performance.

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