• 제목/요약/키워드: Cell Crack

검색결과 115건 처리시간 0.029초

PV모듈의 cell crack 방지를 위한 EVA Sheet의 최적 Gel content 특성 (The Optimimum Gel Content Characteristics for Cell Cracks Prevention in PV Module)

  • 강경찬;강기환;김경수;허창수;유권종
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2008년도 제39회 하계학술대회
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    • pp.1108-1109
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    • 2008
  • To survive in outdoor environments, photovoltaic modules rely on packaging materials to provide requisite durability. We analyzed the properties of encapsulant materials that are important for photovoltaic module packaging. Recently, the thickness of solar cell gets thinner to reduce the quantity of silicon. And the reduced thickness make it easy to be broken while PV module fabrication process. Solar cell's micro cracks are increasing the breakage risk over the whole value chain from the wafer to the finished module, because the wafer or cell is exposed to tensile stress during handling and processing. This phenomenon might make PV module's maximum power and durability down. So, when using thin solar cell for PV module fabrication, it is needed to optimize the material and fabrication condition which is quite different from normal thick solar cell process. Normally, gel-content of EVA sheet should be higher than 80% so PV module has long term durability. But high gel-content characteristic might cause micro-crack on solar cell. In this experiment, we fabricated several specimen by varying curing temperature and time condition. And from the gel-content measurement, we figure the best fabrication condition. Also we examine the crack generation phenomenon during experiment.

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PV 모듈에서 셀의 파손에 따른 전기적 출력 특성 비교 (The comparison of maximum output power of PV module by solar cell breakage)

  • 이진섭;강기환;박지홍;유권종;안형근;한득영
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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    • pp.9-10
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    • 2007
  • In this paper, we investigated the effect of solar cell breakage on maximum output power of PV module. The test result using artificial light source didn't give any change in output power in case of crack near electrical ribbon. Also, there was a reduction in output power in case of increasing of crack area far from electrical ribbon. But, this experiment is under artificial light source test method. So, when such a PV module is outdoor for a long time, there would be problems on electrical output power and durability because of thermal aging phenomenon of solar cell breakage.

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열충격 시험을 통한 태양전지 특성 (Characteristics of Solar Cell by Thermal Shock test)

  • 강민수;전유재;손선익;김도석;신영의
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2012년도 춘계학술발표대회 논문집
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    • pp.91-95
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    • 2012
  • 본 연구에서는 열충격 시험을 통하여 Cell레벨에서의 효율저하 특성을 분석하였다. 열충격 시험은 PV모듈의 시험 규격인 KS C IEC-61215를 이용하여 보다 가혹한 조건인 $-40^{\circ}C$에서 $120^{\circ}C$의 조건으로 500사이클 수행하였다. I-V 측정을 통하여 효율을 분석한 결과, 열충격 시험 전 13.9%에서 열충격 시험 후 11.0%로 효율이 저하 됐으며, 감소율은 20.9% 나타났다.EL촬영을 통해 표면을 분석한 결과 Ribbon접합부 및 Gridfinger의 손상으로 확인 됐으며, 보다 정확한 효율 저하의 원인을 분석하기 위해 단면분석을 실시한 결과 표면손상으로 확인 되었던 위치의 Cell내부에서도 Crack을 확인 할 수 있었다. 또한 FF값을 분석한 결과 열충격 시험 전 72.3%에서 시험 후 62.0%로 11.8%의 감소율을 보였다. 따라서, 경년 시 나타나는 효율저하는 Cell자체의 소모전력 증가와 외부환경에 의한 표면 손상 및 Cell내부의 Crack에 기인하여 가속된다고 판단된다.

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PV 모듈용 EVA Sheet의 Lamination 공정 조건에 따른 태양전지 크랙발생 현상 관찰 (The observation of solar cell's micro-crack depending on EVA Sheet's lamination condition for photovoltaic module)

  • 강경찬;강기환;허창수;유권종
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.9-9
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    • 2008
  • Recently, the thickness of solar cell gets thinner to reduce the quantity of silicon. And the reduced thickness make it easy to be broken while PV module fabrication process. This phenomenon might make PV module's maximum power and durability down. So, when using thin solar cell for PV module fabrication, it is needed to optimize the material and fabrication condition which is quite different from normal thick solar cell process. Normally, gel-content of EVA sheet should be higher than 80% so PV module has long term durability. But high gel-content characteristic might cause micro-crack on solar cell. In this experiment, we fabricated several specimen by varying curing temperature and time condition. And from the gel-content measurement, we figure the best fabrication condition. Also we examine the crack generation phenomenon during experiment.

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열충격 시험을 통한 태양전지 특성에 관한 연구 (A Study on The Characteristics of Solar Cell by Thermal Shock test)

  • 강민수;전유재;신영의
    • 에너지공학
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    • 제21권3호
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    • pp.249-253
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    • 2012
  • 본 연구에서는 열충격 시험을 통하여 Cell 레벨에서의 효율저하 특성을 분석하였다. 열충격 시험은 PV모듈의 시험 규격인 KS C IEC-61215를 이용하여 보다 가혹한 조건인 $-40^{\circ}C$에서 $120^{\circ}C$의 조건으로 500사이클을 수행하였다. I-V 측정을 통하여 효율을 분석한 결과, 열충격 시험 전 13.9%에서 열충격 시험 후 11.0%로 효율이 저하 됐으며, 감소율은 20.9%로 나타났다. EL촬영을 통해 표면을 분석한 결과 Ribbon접합부 및 Gridfinger의 손상으로 확인 됐으며, 보다 정확한 효율 저하의 원인을 분석하기 위해 단면분석을 실시한 결과, 표면손상으로 확인 되었던 위치의 Cell 내부에서도 Crack을 확인할 수 있었다. 또한, FF(Fill Factor)값을 분석한 결과 열충격 시험 전 72.3%에서 시험 후 62.0%로 11.8%의 감소율을 보였다. 따라서, 경년 시 나타나는 효율저하는 I-V 특성 곡선의 변화에 따라 병렬저항($R_{SH}$)이 감소하여 Cell자체의 소모전력 증가 및 표면 손상, Cell 내부의 Crack에 기인하여 가속된다고 판단된다.

Element-free Galerkin 방법을 이용한 적응적 균열진전해석 (Adaptive Crack Propagation Analysis with the Element-free Galerkin Method)

  • 최창근;이계희;정흥진
    • 한국전산구조공학회논문집
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    • 제13권4호
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    • pp.485-500
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    • 2000
  • 본 논문에서는 element-free Galerkin(EFG) 방법에 기반한 적응적 정적균열진전해석기법을 제시하였다. 균열진전 매단계마다 적응적해석을 수행함으로써 전체 해석의 일관성과 정밀성을 동시에 확보할 수 있었다. 균열진전과정에 있어서의 적응적해석은 산정된 오차지표에 따라 적분을 위한 격자구조에 따라 절점을 추가하고 소거하는 과정을 통해 구현되었다. 이 때 사용된 오차지표는 원 EFG해석결과 얻어진 응력과 절점응력을 다시 투영한 응력의 차에 의해 얻어졌다. 제안된 해석기법의 타당성과 효용성을 수치예제에 의해 검증하였다. 그 결과 제안된 해석기법이 균열진전해석시 효율적으로 적용될 수 있음을 보였다.

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태양전지 실리콘 웨이퍼를 위한 실험계획법 기반 근적외선 광학계의 최적조건 선정 (Optimal Parameter Selection of Near-Infrared Optics Based Design of Experiment for Silicon Wafer in Solar Cell)

  • 서형준;김경범
    • 반도체디스플레이기술학회지
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    • 제12권3호
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    • pp.29-34
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    • 2013
  • Solar cell has been considered as renewable green energy. Its silicon wafer thickness is thinner due to manufacturing cost and accordingly micro cracks is often generated in the process. Micro cracks result in bad quality of solar cell, and so their accurate and reliable detection is required. In this paper, near-infrared optics system is newly designed based on the analysis of near-infrared transmittance characteristics and its important parameters are optimally selected using the design of experiment for micro crack detection in solar cell wafer. The performance of the proposed method is verified using several experiments.

주철의 피로전파거동에 미치는 미세조직의 영향 (The Effects of the Microstructures on the Fatigue Crack Propagation Behaviors of Cast Irons)

  • 김석원;박진성;이형철;김동건;우기도
    • 한국주조공학회지
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    • 제25권1호
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    • pp.16-22
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    • 2005
  • This study aims to investigate the effects of the microstructures and nodule type on the fatigue characteristics of cast iron. Fatigue tests were carried out in tension-tension mode using a servo-hydraulic testing machine with load control mode operating at a frequency of 15 Hz. The tests were conducted at stress ratio R=Kmin/Kmax, of 0.1. Initial crack ${\Dalta}K$ values were highly performed with increase in tensile strength of DCI fatigue specimens. ${\Dalta}K_{th}$ region, fatigue crack propagation was primarily advanced through cell boundary and in periphery of near nodule. Fatigue crack propagation rate of D2 consisted with 2Phase(Ferrite+Pearlite) was slow due to crack closure enhanced by crack deflection and occurred crack branching. The generation of crack branch was occurred due to interaction of crack-nodule. At Threshold and Paris zone, the fractographs of the fatigue fracture surface for DCI show typical striations of a ductile fracture and isolated cleavage planes near graphite. The effect of microstructure on fatigue crack propagation of GC strongly depends on the type of flake. The generation of crack branch occurred due to interaction of crack-nodule. The fractographs of the fatigue fracture surface for GC show cleavage plane along the flake graphite.

Element-free Galerkin 방법을 이용한 적응적 균열진전해석 (Adaptive Crack Propagation Analysis with the Element-free Galerkin Method)

  • 최창근;이계희;정흥진
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2001년도 봄 학술발표회 논문집
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    • pp.84-91
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    • 2001
  • In this study, the adaptive analysis procedure of crack propagation based on the element-free Galerkin(EFG) method is presented. The adaptivity analysis in quasi-static crack propagation is achieved by adding and/or removing the node along the background integration cell that are refined or recovered according to the estimated error. These errors are obtained basically by calculating the difference between the values of the projected stresses and original EFG stresses. To evaluate the performance of proposed adaptive procedure, the crack propagation behavior is investigated for several examples. The results of these examples show the efficiency and accuracy of proposed scheme in crack propagation analysis.

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용탕단조법으로 제조된 AZ51-xSn 마그네슘 합금의 미세파괴기구 (Microfracture Mechanism of Squeeze Cast AZ51-xSn Magnesium Alloys)

  • 김병호;도정현;이성학;박익민
    • 대한금속재료학회지
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    • 제47권12호
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    • pp.797-810
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    • 2009
  • A study was made of the effects of a Sn addition on the microstructure and microfracture mechanism of squeeze cast AZ51-xSn magnesium alloys. Microstructural observation, in situ fracture testing, and fractographic observations were conducted on these alloys to clarify the microfracture process. The microstructural analyses indicated that $Mg_2Sn$ particles as well as $Mg_{17}Al_{12}$ particles precipitated mainly along the solidification cell boundaries; the volume fraction of these hard particles increased as the amount of added Sn increased, with increased the strength. From in situ fracture observations of the AZ51-7Sn alloy, coarse precipitates located on the cell boundaries worked as easy crack propagation sites and caused abrupt intercellular fracturing. On the other hand, the overall fracture properties of the AZ51-3Sn alloy improved because crack propagation proceeded into the Mg matrix rather than into the cell boundaries as twins developed actively, as confirmed by an R-curve analysis. These findings suggest that the addition of 3~5 wt.% Sn is effective in improving both the tensile and fracture properties on the basis of well-developed twins, the blocking of crack propagation, and crack blunting.