• Title/Summary/Keyword: Catalytic Converter

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Numerical Analysis on the Pressure Characteristic and Flow Uniformity in a Ceramic Catalytic Converter for Motorcycle (2륜 자동차용 세라믹 촉매변환기내 압력특성과 유동균일도에 관한 수치해석)

  • Yi, Chung-Seub;Lee, Yonghun;Jeong, Hyomin;Chung, Han-Shik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.4
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    • pp.376-383
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    • 2007
  • This research represents the catalytic converter for application in the motorcycle. We have to consider about catalytic converter for reducing exhaust gas strength regarding the displacement volume enlargement. The catalytic converter has been widely used to satisfy the regulations of pollutant emissions from automobiles. Recently, all catalytic converter researches are about automobile. Study about motorcycle catalytic converter has not been conducted yet. In this study, flow uniformity and pressure distribution were simulated in the monolithic inlet of catalytic converter for motorcycle. Exhaust pulsation pressure was set as transient condition about. It was found that flow uniformity shown in base model (0.85) was lower than megaphone model (0.98).

Effects of Flow Uniformity on Exhaust Pulsation Pressure in Catalytic Converter for Motorcycle (2륜 자동차용 촉매변환기내 배기맥동압력이 유동균일도에 미치는 영향)

  • Yi, Chung-Seub;Chung, Han-Shik;Jeong, Hyo-Min;Lee, Cheol-Jae;Bae, Tae-Yeol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.108-114
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    • 2007
  • This research represents the catalytic converter for application in the motorcycle. We have to consider about catalytic converter for reducing exhaust gas strength regarding the displacement volume enlargement. The catalytic converter has been widely used to satisfy the regulations of pollutant emissions from automobiles. Recently, all catalytic converter researches are about automobile. Study about motorcycle catalytic converter has not been conducted yet. In this study, flow uniformity and pressure distribution were simulated in the monolithic inlet of catalytic converter for motorcycle. Exhaust pulsation pressure was set as transient condition about. It was found that flow uniformity shown in base model (0.85) was lower than megaphone model (0.98).

An Experimental Study on the Characteristics of Gasline Engine Exhaust-gas by Changing Catalytic Converter Position for Cold-starting (가솔린엔진의 냉시동시 촉매변환기 위치변화에 따른 배기가스특성에 관한 실험적 연구)

  • Lee, Hae-Chul;Seok, Dong-Hyeon;Yun, Jun-Gyu;Cha, Kyung-Ok
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.945-949
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    • 2001
  • This study is an experimental study on the characteristics of emission by changing catalytic converter position for cold-start. The measurements are done a changing of the distance between exhaust manifold and catalytic converter. It measured temperature of exhaust manifold, before and after catalytic converter at each position of experimental condition. and measured the characteristics of emission which is HC, CO, $CO_{2}$ and lambda at each position of experimental condition. The results show a few advantage about reduction of HC and CO as catalytic converter's temperature is raised quickly as closed exhaust manifold. but $CO_{2}$ has not the same trend of HC and CO. From measurement value of lambda, reduction effects of $NO_{x}$ are known a few advantage as increase of the distance between exhaust manifold and catalytic converter.

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A Study on the Geometry Decision of Catalytic Converter for Motorcycle (2륜 자동차 적용을 위한 촉매변환기 형상결정에 관한 연구)

  • Yi, Chung-Seub;Chung, Han-Shik;Jeong, Hyo-Min;Suh, Jeong-Se;Lee, Cheol-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.137-142
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    • 2006
  • This research represents the catalytic converter for application in the motorcycle. Present research model type is monolithic catalytic converter and this type have been widely used for satisfaction on and the regulations of pollutant emissions in automobiles. The flow characteristics in a single monolith automotive catalytic converter were investigated by using a computational simulation method without chemical reaction. So we limit the discussion to the effect of flow uniformity in the catalytic converter. Simulation result shows that the flow uniformity of megaphone type catalytic converter is higher than that of a base type. Therefore, the megaphone type is more suitable to motorcycle.

Experimental Analysis on the Catalytic Converter Internal Flow (촉매 변환기 내부 유동의 실험적 해석)

  • Yoo, S.C.
    • Journal of the Korean Society of Visualization
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    • v.10 no.2
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    • pp.20-24
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    • 2012
  • Increasing the active catalyst surface area is important in improving a converter's efficiency. In addition, uniform flow is advantageous in that it produces more efficient catalytic conversion. This results in the ability to use a smaller catalytic converter with uniform flow as opposed to a larger converter requirement for non-uniform flow. Therefore, it is important to characterize the internal flow of the catalytic converter. To characterize the system's flow patterns, velocity measurements were taken at the mid and exit planes of a ceramic honeycomb catalytic converter at flow rates of 37.8 l/s and 94.4 l/s. Measurements were conducted using LDV. The profiles were measured along both the major and minor axis of the planes. Primary flow direction velocities measured along the minor axis, at both flow rates, varied greatly at the mid plane and somewhat at the exit plane. The areas of greatest air flow were seen near the edges of the walls and on the side of the converter opposite the flow's entrance region. It also appears that the high velocities opposite the intake are due to the design of the entrance region. The entrance region is possibly too small to properly redirect the vertically entering fluid into an evenly distributed flow in the primary flow direction.

Parametric Study of Engine Operating Conditions Affecting on Catalytic Converter Temperature (엔진 문전 조건이 촉매 온도에 미치는 영향)

  • 이석환;배충식;이용표;한태식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.61-69
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    • 2002
  • To meet stringent LEV and ULEV emission standards, a considerable amount of development work was necessary to ensure suitable efficiency and durability of catalyst systems. The main challenge is to cut off the engine cold-start emissions. It is known that up to 80% of the total hydrocarbons(THC) are exhausted within the first five minutes in case of US FTP 75 cycle. Close-Coupled Catalyst(CCC) provides fast light-off temperature by utilizing the energy in the exhaust gas. However, if some malfunction occurred at engine operation and the catalyst temperature exceeds 1050$\^{C}$, the catalytic converter is deactivated and shows the poor conversion efficiency. This paper presents effEcts of engine operating conditions on catalytic converter temperature in a SI engine, which are the indications of catalytic deactivation. Exhaust gas temperature and catalyst temperature were measured as a function of air/fuel ratio, ignition timing and misfire rates. Additionally, light-off time was measured to investigate the effect of operating conditions. It was found that ignition retard and misfire can result in the deactivation of the catalytic converter, which eventually leads the drastic thermal aging of the converter. Significant reduction in light-off time can be achieved with proper control of ignition retard and misfire, which can reduce cold-start HC emissions as well.

A Study on the Fluid Flow Characteristic in Catalytic Converter for Various Inlet and Outlet Header Shapes (입.출구 형상변화에 따른 촉매변환기 내의 유동특성에 관한 연구)

  • Lee, Eun-Ho;Lee, Chul-Ku;Yoo, Jai-Suk;Lee, Jong-Hwa
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.7
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    • pp.187-194
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    • 1999
  • In the design of catalytic converter, velocity distribution is more important than pressure drop because monolith pressure drop is about 80% of overall pressure drop. For the catalytic converter with single diffuser, pressure drop is decreased as the angle of diffuser decrease, but when the angle is below 18$^{\circ}$, the effect is almost negligible . For the catalytic converter with double diffuser, variation of the angle of the first diffuser shows the same trend as the pressure drop while the shape of diffuser gives little influence on that The outlet shape gives negligible effect on the pressure drop and velocity . distribution . Results show that recirculation region of commercial model is aoubt 30% of the total area in the front of monolith. For the catalytic converter with Model 11 that was presented in the study, recirculation region was not detected more uniform velocity distribution was obtained, and pressure drop was also decreased.

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Exhaust Gas Temperature Characteristics of Catalytic Converter Shape for Motorcycle (2륜 자동차용 촉매 변환기 형상에 따른 배기온도 특성)

  • Yi, Chung-Seub;Suh, Jeong-Se;Chung, Han-Shik;Jeong, Hyo-Min;Bae, Jae-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.138-144
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    • 2006
  • This research represents the catalytic converter for application in the motorcycle. Present research model type is a monolithic catalytic converter and this type has been widely used for satisfaction on and the regulations of pollutant emissions in automobiles. The experiment range is found for light-off temperature time of the catalyst converter. And we has to experiment for effective area of catalytic monolith. The experimental result indicated an increase effective area in the catalytic monolith. Specialty, it was found from the result that the more positive effect from result of thermal image camera in the megaphone model. The rate of effective area for base model was about 8.97% and megaphone model was 41.52%, 34.60%, 33.43%, 25.43% and 17.82% on the diffuser angle $4^{\circ}$ to $8^{\circ}$. Comparing with base type, megaphone type has more suitable for application to motorcycle.

A Study of Light-off Performance of Catalytic Converter with the Effect of Flow Characteristics (유동특성을 고려한 촉매변환기의 활성화(Light-off) 성능에 관한 연구)

  • 정수진;김우승
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.107-120
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    • 1999
  • Catalytic converters are the most fascinating and complicated chemical reactors. They are most often operated in the transient state with respect to composition, flow rate, temperature, etc. The mathermatical model developed in this work accounts for simultaneous heat and mass transfer, chemical reaction, and multi dimensional flow characteristics to analyze the light-off performance of monolithic catalytic converter with comparable mass flow rate. To validate the mathematical model, comparison between experimental and numerical results has been performed. The numerical results show a good agreement with experimental data. It is forund that inflow rate shows major effect on the characteristics of termal response of catalytic converter.

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Experimental and computational analysis of behavior of three-way catalytic converter under axial and radial flow conditions

  • Taibani, Arif Zakaria;Kalamkar, Vilas
    • International Journal of Fluid Machinery and Systems
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    • v.5 no.3
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    • pp.134-142
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    • 2012
  • The competition to deliver ultra-low emitting vehicles at a reasonable cost is driving the automotive industry to invest significant manpower and test laboratory resources in the design optimization of increasingly complex exhaust after-treatment systems. Optimization can no longer be based on traditional approaches, which are intensive in hardware use and laboratory testing. The CFD is in high demand for the analysis and design in order to reduce developing cost and time consuming in experiments. This paper describes the development of a comprehensive practical model based on experiments for simulating the performance of automotive three-way catalytic converters, which are employed to reduce engine exhaust emissions. An experiment is conducted to measure species concentrations before and after catalytic converter for different loads on engine. The model simulates the emission system behavior by using an exhaust system heat conservation and catalyst chemical kinetic sub-model. CFD simulation is used to study the performance of automotive catalytic converter. The substrate is modeled as a porous media in FLUENT and the standard k-e model is used for turbulence. The flow pattern is changed from axial to radial by changing the substrate model inside the catalytic converter and the flow distribution and the conversion efficiency of CO, HC and NOx are achieved first, and the predictions are in good agreement with the experimental measurements. It is found that the conversion from axial to radial flow makes the catalytic converter more efficient. These studies help to understand better the performance of the catalytic converter in order to optimize the converter design.