• Title/Summary/Keyword: Casting Structure

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The Wear charactericstics and Machinability to The type of Cast-iron of The Slot part of cylinder for Rotary compressor (로타리압축기 실린더 Slot부의 주조조직에 따른 가공표면 및 마모특성에 관한 연구)

  • 김동한
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.77-82
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    • 1998
  • The Part of slot on rotary compressor which plays an important part of the reliability and performance is studied on machinability and the wear characteristics for the specimen made by sand mold and permanent mold. The experiment are used the face cutter of milling machine which make the processing surface like broaching process and rollblock wear test machine. Permanent-mold casting iron is not affected by variation of RPM of milling machine, but sand-mold cast-iron is improved to increasing RPM. Also sand-mold casting iron shows superior wear characteristic to permanent-mold casting iron. This results from harder matrix of pearlite structure and self-lubrication characteristics of graphite. And wear particles in tested oil show shape and size similar to severe wear particles of oil taken from rotary compressor. The material and surface condition of slot play important part of the reliability and performance.

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Study on the Bond Mechanism of the Reinforcing Bars by Casting Direction of Recycled Coarse Aggregate Concrete using Acoustic Emission Method (음향방출기법을 이용한 순환굵은골재 콘크리트의 타설방향에 따른 철근의 부착메커니즘에 관한 연구)

  • Jeon, Su-Man;Yun, Hyun-Do;You, Young-Chan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.245-248
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    • 2006
  • The objective of this study is to take the first step in creating a user-friendly health monitoring system for recycled aggregate concrete structure using acoustic emission(AE). Each specimen was a cube, the edge of which was 150mm. For pull-out tests, a steel rebar, 13mm in diameter, was embedded in the center of each specimen and casting directions(i.e., vertical and horizontal) were considered in this paper. The AE parameters were analyzed for damage levels(i.e. internal cracking stage, pull-out stage) of all specimens. Results from this study show that event, duration versus amplitude of a signal, showed a clear difference for different loading stages depending upon the concrete casting directions.

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Control of Abnormal graphite Structure in Heavy Section Ductile Cast Iron (후육 구상흑연주철의 이상흑연 제어)

  • Lee, Sang-Mok;Shin, Ho-Chul;Shin, Je-Sik;Moon, Byung-Moon
    • Journal of Korea Foundry Society
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    • v.25 no.1
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    • pp.40-50
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    • 2005
  • A series of heavy section ductile cast iron ingots with the cube length of 250mm were systematically investigated as functions of casting parameters of sand casting. Abnormal graphite formation was specially observed with the variation of Si content and Bi or Sb addition. Effects of chilling during casting and adaptation of riserless system were also examined, and proved to be effective for the prevention of both shrinkage and abnormal graphite such as chunky one. The formation of chunky graphite was effectively prevented by low Si content despite the promotion of pearlite matrix structure. The ferritic matrix was encouraged to form by high Si content and chunky graphite formation was effectively suppressed by the addition of Bi and Sb. Bi addition, however, was not good enough to control the microstructure owing to the sensitive cooling rate dependent inoculation behavior and relative low ability of nodulization. Sb addition, on the other hand, was proved to be effective for the microstructural control and enhancement of various mechanical properties such as strength, elongation, and impact energy. It may be suggested that optimized casting parameters should be applied to produce heavy section ductile cast iron with reliability.

Preparation and Characterization of PSF Membranes by Phosphoric Acid and 2-Butoxyethanol (인산 및 2-부톡시에탄올 첨가에 의한 PSF 고분자 분리막의 제조 및 특성)

  • Kim, Nowon
    • Membrane Journal
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    • v.22 no.3
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    • pp.178-190
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    • 2012
  • Flat sheet membranes were prepared with polysulfone (PSF) by an immersion precipitation phase inversion method. Membranes were prepared with PSF/N-methylpyrrolidone (NMP)/polyvinylpyrrolidone (PVP)/phosphoric acid casting solution and water coagulant. By using the successive process of the vapor-induced phase inversion (VIPS) followed by the nonsolvent-induced phase inversion (NIPS), the effect of phosphoric acid addition to casting solution on morphology and permeability of membrane was studied. The mean pore size, the porosity, and the water flux of membranes were increased by the addition of small amount of phosphoric acid. Furthermore, the morphology of the prepared membranes were changed from a dense sponge-like structure to highly enhanced asymmetric structure. PSF/NMP/PVP/phosphoric acid/2-butoxyethanol (BE) casting solution were prepared and cast the successive VIPS-NIPS process with same experimental condition. Due to the addition of BE to casting solution, the mean pore size and almost 0.1 ${\mu}m$ and the water flux increased about 10 to 12 $L/cm^2{\cdot}min{\cdot}bar$.

Casting Lowered-ADCP and Data Processing Methods for Configuring Vertical Current Structure (해류 수직구조를 파악하기 위한 LADCP Casting 및 자료처리 방법)

  • Kim, Eung;Jeon, Dong-Chull;Shin, Chang-Woong;Kim, Dong-Guk
    • Ocean and Polar Research
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    • v.33 no.spc3
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    • pp.397-407
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    • 2011
  • To understand the vertical structure of ocean currents from raw data observed by lowered-ADCP (LADCP), these data require post-processing. Data were processed using Krahman's version 10.8 processing software based on Matlab. It is estimated the influence of auxiliary data affecting the processed current structure. The bottom-tracked velocities and the GPS information significantly contribute the offset on reference velocities in the bottom layer and barotropic ones in the middle layer, respectively. Good quality data can be obtained when LADCP is least tilted in pitch and roll during observation. In situ application of LADCP to the (northward) volume transports of Kuroshio in the East China Sea proved to be 24.8. Sv (= $1{\times}10^6m^3s^{-1}$) in October 2007, and 28.2 Sv in June 2008, respectively. The volume transport is relatively large over the continental slope when compared to the shelf or the deep sea.

A Study on the Manufacture of Aluminum Tie-Rod End by Casting/Forging Process (주조/단조 기술을 이용한 알루미늄 타이로드 엔드 제조에 관한 연구)

  • Kim, Hyo-Ryang;Seo, Myung-Kyu;You, Min-Su;Bae, Won-Byong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.180-185
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    • 2002
  • Aluminum casting/forging process is used to produce an aluminum tie-rod end for the steering system of automobiles. Firstly, casting experiments were carried out to get a good preform for forging the tie-rod end. In the casting experiment, the effects of additives, Ti+B, Zr, Sr, and Mg, on the mechanical properties and the microstructure of a cast preform were investigated. And a finite element analysis was performed to determine an optimal configuration of the cast preform. Lastly, a forging experiment was carried out to make the final product of aluminum tie-rod end by using the above cast preform. In the casting experiments, when 0.2% Ti+B and 0.25% Zr were simultaneously added into molten Al-Si alloy, the highest values of tensile strength and elongation of the cast preform were obtained. When 0.04% Sr were added into the molten aluminum alloy, the finest silicon-structure was observed in the cast preform. The highest hardness was obtained when 0.2% Mg was added. In the forging experiment, It was confirmed that the optimal configuration of a cast preform predicted by FE analysis was very useful. The hardness of a cast/forged product using designed preform was superior to that of required specification.

Light Scattering Studies on the Phase Structure of Ethyl Acetate Casting PMMA/PVAc Blends

  • Ha, Chang-Sik;Lee, Won-Ki;Cho, Won-Jei;T. Ougizawa;T. Inoue
    • Macromolecular Research
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    • v.9 no.1
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    • pp.66-70
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    • 2001
  • In this work, we present the development of phase structure of the poly(methyl methacrylate)(PMMA)/ poly(vinylacetate)(PVAc) mixtures in ethyl acetate solution by light scattering. The PMMA/PVAc blends cast from ethyl acetate solutions exhibited fine "modulated structures" over broad blend composition ranges, which originated from the spinodal decomposition of the ternary polymer solutions at low polymer concentrations during the casting. The periodic distance was depended on the blend compositions and evaporation times.

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Solidification Characteristics of Al-Cu Polycrystalline Ribbons in Planar Flow Casting (PFC법에 있어서의 Al-Cu 다결정리본의 응고특성)

  • Lee, Kyung-Ku;Lee, Sang-Mok;Hong, Chun-Ryo
    • Journal of Korea Foundry Society
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    • v.15 no.4
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    • pp.408-415
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    • 1995
  • Polycrystalline Al-Cu ribbons were produced by planar flow casting(PFC). Solidification behavior and microstructual changes of the ribbons have been investigated as a function of ribbon thickness and processing parameters. The solidification front velocity, V varies within the ribbon, decreasing with increasing the distance, S from the wheel-contact surface, as $V=17.6S^{-1}$. In Al-4.5wt%Cu alloy, rapid decrease in solidification velocity toward the free surface causes a change in solidification morphology from planar to cellular, and finally, to dendritic. The length and inclination of columnar grains solidified with planar front were related to the wheel velocity. The transition from particulate degenerate eutectic structure to regular lamellar eutectic structure was observed to be caused by a difference of the relative growth velocites of ${\alpha}-Al$ and ${\theta}$ during solidification in the Al-Cu eutectic alloy.

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The Phase Separation Phenomena of PSf/NMP Solutions in Varying Relative Humidities

  • 김윤보;박현채;강용수;김화용
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.10a
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    • pp.45-46
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    • 1995
  • Generally, two different techniques have been employed for the precipitation of membranes from a polymer casting solution. In the first method, a precipitant is introduced from a vapor phase. In this case the precipitaion rate is very slow and a more or less symmetric structure is formed. In the second method, a precipitant is added to a casting solution by immersing the cast polymer film in a nonsolvent bath. In this case the precipitation rate is very fast and a skinned asymmetric membrane structure is obtained. In this study, we introduced water-vapor to PSf/NMP solution and took photographs of phase separation phenomena of polymer lean phase.

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Preparation of Cross-linked Asymmetric Membrane and Control of Its Morphology and Mechanical Property

  • Hong, Byung-Pyo;Ko, Moon-Young;Kwon, Byeong-Min;Byun, Hong-Sik
    • Korean Membrane Journal
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    • v.10 no.1
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    • pp.1-7
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    • 2008
  • Polystyrene-co-divinylbenzene (PS-co-DVB) asymmetric membranes were prepared. In order to control their structure and mechanical properties the degree of cross-linking and the composition of casting solution were varied. The rubber added PS-DVB membranes was also prepared to overcome the mechanical limitation of cross-linked membrane, and their mechanical properties were investigated. It was revealed that the concentration of polymer in the casting solution affected the determination of skin formation. When the PS-co-DVB membrane consists of styrene-butadiene (SB) rubber or liquid polybutadiene (PBD), the structures formed showed that the PS content in the PS/DVB system played an important role in determining the porous sublayer structure.