• Title/Summary/Keyword: Casting Structure

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Applications of Semi-Solid Forming and its Problems (반용융 성형공정의 응용 및 문제점)

  • 강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.06a
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    • pp.135-147
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    • 1997
  • The production of light metal parts using aluminum is mainly performed by die casting and squeeze casting, which directly fabricate the required shape from the liquid state. However, die casting is subject to defects such as shrinkage porosity and air trapped when molten metal enters the cavity, whilst squeeze casting also has defects due to turbulent flow in the die cavity. Both diecasting and sqeeze casting have inhomogeneous mechanical property in terms of dendritic structure during solidification. Active research has been carried out on semi-solid processing, rather than on conventional process methods such as die casting, which involve various problems. Therefore in this paper, to introduce the fundamental technology for d e design, in die casting and forging process with semi-solid materials, relationship between stress and strain of semi-solid materials, and for producing parts die design has been proposed as parameters of globulization of the microstructure and gate shape. The prevention of various defects to produce sound parts are also introduced.

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Controlling the pore size of macroporous membranes by adding non-solvent

  • Shin, Se-Jong;Im, Se-Jun;Park, Seung-Ryul;Lee, Seung-Yun;Min, Byoung-Ryul
    • Proceedings of the Membrane Society of Korea Conference
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    • 2003.07a
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    • pp.107-114
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    • 2003
  • This study investigated the effect of 2-methoxy ethanol (2-Me) non-solvent as additive included in casting solution. Macroporous polymer membranes were prepared by using polyethersufone (PES)/N-methyl-2-pyrrolidone (NMP)/2-Me casting solution and water coagulant. The phase separation co-process of the vapor-induced phase separation (VIPS) and liquid-induced phase separation (LIPS) were used by means of membrane preparation method. The pore size and pore size distribution were controlled with additive (non-solvent), and measured with Automated Perm Porometer. By increasing additive (non-solvent) in the casting solution, the membranes produced changed from finger structure to sponge structure. That is due to the different diffusion rates. At slow diffusion process, sponge-like structure was formed and at fast diffusion process, finger-like structure was formed. Also relative humidity, evaporation time, temperature of casting solution and coagulation bath etc. had effects on the pore size distribution and the porosity of the membrane.

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The Effects of Centrifugal Casting Conditions on the Structure and Mechanical Properties in Fabrication Development of Super Heat-Resisting Steel Pipe of HP Alloy Modified with Nb (Nb을 첨가한 HP 초내열강관의 제조개발에 필요한 원심주조 조건이 조직과 기계적성질에 미치는 효과)

  • Choi, Sang-Ho
    • Journal of Korea Foundry Society
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    • v.14 no.6
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    • pp.566-575
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    • 1994
  • The effects of varying the pouring temperature and the die preheating temperature in producing centrifugally cast HP alloy modified with Nb was evaluated on the basis of the resultant macrostructure, microstructure and hardness of these castings. Increased die preheating temperatures and pouring temperatures resulted in an increase in the thickness of the columnar dendritic zone, the primary and secondary dendrite arm spacing and the thickness of the zone of porosity at the casting I.D.(inner diameter). Lower die preheating temperature and pouring temperatures result in increased grain fineness and an increased zone of equiaxed grains. A higher hardness was achieved toward the casting O.D.(outer diameter) compared to the casting I.D., attributable to alloy segregation toward the casting I.D. and segregation differences resulting from reduced solidification cooling rates toward the casting I.D. Also, a higher hardness was realized at the cold end of the casting attributed to a more uniform distribution of carbides.

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Analysis of castability in c.p.Ti according to casting conditions (주조조건에 따른 순티타늄의 주조성 분석)

  • Hwang, Seong-Sig;Kwon, Seog-Suk
    • Journal of Technologic Dentistry
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    • v.29 no.1
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    • pp.133-138
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    • 2007
  • In this study, the castability and of commercially pure titanium(c.p.Ti) grade according to the casting condition which are the vacuum condition in casting machine and mold temperature of investment, was investigated. Argon-arc melt/centrifugal casting machine was used for casting the specimens. The microstructure and mechanical properties were evaluated by using optical microscope. The results were as follows; 1. It could make a sure that there's relatively not much defect of casting body of c.p.Ti according to the deference of air pressure. 2. It could make sure that it formed porosity on the surface inside of the casting body of c.p.Ti according to deferent temperature. and on excellent castability was below $200^{\circ}C$ 3. As the mold temperature of investment was increased, the lamellar structure of phase and coarse grains were shown, especially under 42MPa.

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Die Cast Prototyping using Plaster Casting with Pressurized Vibration Casting Machine

  • Kim, Ki-Don;Yang, Dong-Yol;Park, Tae-Kwon
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.1
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    • pp.56-61
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    • 2001
  • This work is concerned with the development of a new plaster die casting process the combines pressurization and vibration for the prototyping of die-castings, and also with a plaster die-casting machine that has a structure quite similar to that of an ordinary die casting machine. The machine utilized an air cylinder for pressurization and a magnetic actuator for vibration. A rapid prototyped pattern is made by the LOM process to prepare a plaster mold. In the process, a plunger int he developed machine simultaneously pressurizes and vibrates the molten metal to fill the plaster mold completely and to facilitate the creation of nuclei in the molten metal, respectively. The developed machine produced a prototype of an end clutch cover with a remarkable improvement in mechanical properties.

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A Development of Connection Piece Steel Casting for the Offshore Structures Using High Impact Value with Low Temperature & High Strength Casting Steel Material (고강도 및 저온 고충격 주강소재를 이용한 해양플렌트용 커넥트 주강부품 개발)

  • Kim, Tae-Eon;Park, Sang-Sik;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.30 no.4
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    • pp.151-156
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    • 2010
  • The high-strength low-alloy (HSLA) steels have low carbon contents (0.05~0.25% C) in order to produce adequate formability and weldability, and they have manganese contents up to 1.7%. Small quantities of silicon, chromium, nickel, copper, aluminum, molybdenum are used in various combinations. The results contained in this paper can provide the valuable information on the development of $-40^{\circ}C$ low temperature HSLA. Furthermore, the present experimental data will provide important database for casting steel materials of the offshore structure.

Preparation and Structure of the Synthetic Polymeric Membranes based on Polystyrene and Poly(sodium 4-styrene sulfonate) (Polystyrene과 Poly(sodium 4-styrene sulfonate)를 이용한 합성 고분자 분리막의 제막 및 구조)

  • 변홍식;탁태문
    • Membrane Journal
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    • v.6 no.4
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    • pp.273-283
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    • 1996
  • A cation-exchange membranes were prepared by polystyrene and poly(sodium 4-styrene sulfonate). The degree of crosslinking of polystyrene membranes was controlled by DVB. At the same time, the structure of PS membranes was changed from RO to MF by varying the concentration of PSS in the casting solution. Water flux increased with PS-PSS membranes due to the sulfonate groups, and final membrane cast from the solution containing 5% of DVB and 3% of PSS showed MF structure.

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Preparation and Characterization of Microfiltration Membranes for Water Treatment (수처리용 정밀여과 멤브레인의 제조 및 특성 연구)

  • Jung, Boram;Kim, Nowon
    • Membrane Journal
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    • v.24 no.1
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    • pp.50-62
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    • 2014
  • An asymmetric microfiltration membranes were prepared with polysulfone by an immersion precipitation phase inversion method. Microfiltration membranes were prepared by polysulfone/N-methyl-2-pyrrolidone/polyvinylpyrrolidone/phosphoric acid casting solution and water coagulant. The vapor induced phase inversion method was used to prepare the membranes. The pore size and the morphology were changed by the phosphoric acid additive, the temperature of casting plate and the exposure time at the relative humidity of 74%. The morphology of membranes was investigated by scanning electron microscopy and microflow permporometer. By the addition of the phosphoric acid additive in the casting solution, the morphology of the prepared membranes were changed from a dense sponge structure to a loose asymmetric sponge structure. Due to the addition of catalytic amount of phosphoric acid to NMP casting solution, the mean pore size increased almost $0.2{\mu}m$ and the water flux increased about 3,000 LMH. The temperature of casting plate and exposure time had a apparent effect on the skin layer structure and the pore size and the porosity of the membrane.