• Title/Summary/Keyword: CaO roasting

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Vanadium Leaching Behavior from Domestic Vanadium Bearing Titanomagnetite Ore through CaO Roasting (국내산 함바나듐 티탄자철광으로부터 CaO 배소를 통한 바나듐 침출거동)

  • Shin, Dong Ju;Joo, Sung-Ho;Lee, Dongseok;Jeon, Ho-Seok;Shin, Shun Myung
    • Resources Recycling
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    • v.30 no.4
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    • pp.27-34
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    • 2021
  • In this study, the leaching behavior of vanadium (V) was investigated through CaO roasting and sulfuric acid leaching from domestic V-bearing titanomagnetite (VTM). Changes in the phase according to the amount of CaO added and roasting temperature were analyzed. Regardless of the roasting conditions, perovskite (CaTiO3) was preferred to form. When the CaO content was increased, the calcium ferrite (CaFeOx) phase was formed; otherwise, ferrite (Fe2O3) was preferred. After CaO was roasted, leaching was performed for 6 h with 1M sulfuric acid at 50℃ and a 10% solid-liquid ratio. Results of leaching revealed that when the roasted product was sintered, V was not sufficiently oxidized, and the leaching efficiency decreased. In addition, when the roasting temperature was low, the leaching efficiency of V decreased due to the influence of unreacted excess CaO. To lower the leaching efficiency of iron and titanium in VTM concentrates, suppressing the formation of CaTiO3 and CaFeOx was necessary by minimizing the amount of CaO added. Consequently, a leaching efficiency of 86% V, 4.3% Fe, and 6.5% Ti was obtained when the roasted product of 1150℃ and 10 wt% CaO was leached.

Regeneration of Spent Nickel Catalyst for Hydrogenation (수소화 반응용 니켈 폐촉매의 재생)

  • 전종기;박영권;김주식
    • Resources Recycling
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    • v.13 no.3
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    • pp.27-36
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    • 2004
  • Nickel oxide was recovered through roasting of a spent catalyst for hydrogenation reaction. Nickel on Kieselguhr catalysts were prepared by a precipitation method after a treatment of the recovered-nickel oxide with an acid. Effects of roasting temperature of the spent catalyst on recovery of nickel oxide was investigated. Most of nickel oxide could be recovered through roasting of the spent catalyst at $1000^{\circ}C$. In regeneration of catalysts by the precipitation method after the treatment of nickel oxide with an acid, the effect of promoter, precipitation condition and reduction condition on catalytic performance in vegetable oil hydrogenation were investigated. The addition of CaO or $Ce_2$$O_3$ resulted in an increase of catalytic activity.

Purification of Waste Acid and Manufacture of Complex Oxide and Mn-Ferrite Powder by Co-Roasting Process (폐산의 정제 기술 및 분무 배소법에 의한 복합 산화물과 Mn-Ferrite 분말의 제조)

  • 유재근;김정석;민병구;성낙일
    • Resources Recycling
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    • v.7 no.4
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    • pp.64-75
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    • 1998
  • The purpose of this study is to produce high putity composite powder composed of Fe-oxide, Mn-oxide and Mn-ferrite having superior homogencity in composition and particle size distribution by co-roasting process. Binary component metal (Fe, Mn) chloride solutions were produced by dissolving mill scale and ferro-mangancse alloy in hydrochloric acid. These chloride solutions contained the impurities such as SiO$_{2}$, P, Al, Ca and Na, which were originated from the Fe/Mn source materials. The neutralization and polymeric coagulant method were adoped to refine the hydrochloric liquor. When pH is far below the isoelectric point (pH 2-3), the SiO$_{2}$ was the most effectively reduced element, while other impurities remained unchanged. By increasing pH above 3, most of the impurities could be reduced effectively due to the coprecipitation reaction. The polymeric coagulants such as poly vinyl alcohol, resin amine and ammonium molybdate were found to have no effect on the spray roaster designed by the authors. The produced oxide powders were confirmed to be mixtures of Fe-oxide, Mn-oxide and mn-ferrite. the powders were homogeneously mixed and the particle size increased sleeply with increasing co-roasting temperature.

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Fabrication of Casting Pig Iron from Copper Smelting Slag by Carbothermic Reduction (탄소열환원 반응에 의한 동제련슬래그로부터 주철용 선철 제조 연구)

  • Choi, Moo-Sung;Choi, Dong-Hyeon;Wang, Jei-Pil
    • Resources Recycling
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    • v.28 no.3
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    • pp.59-67
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    • 2019
  • This study was conducted to fabrication pig iron containing copper and to reduce sulfur content pig iron. Roasting test was conducted for 1 ~ 9 hours at each temperature of $500^{\circ}C$, $700^{\circ}C$, and $900^{\circ}C$. In addition, the effect of oxygen partial pressure with 0.5, 0.8, and 1 atm was carried out for 30 minutes at $900^{\circ}C$. It was found that there is no effect to reduce sulfure in pig iron through roasting and oxygen partial pressures. The addition of CaO with 15 wt.% was found to reduce sulfur content up to 0.001 wt.%. The suitable temperature and reactive time for carbothermic reduction were $1600^{\circ}C$ and 30 minutes which shows the highest recovery rate of iron from the copper slag.

Production of High purity $Mn_3O_4$Powder by Precipitation of Calcium fluoride in the Manganese Leaching Solution (망간침출액에서 불화칼슘화에 의한 高純度 망간酸化物의 製造)

  • 한기천;이계승;최재석;신강호;조동성
    • Resources Recycling
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    • v.11 no.1
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    • pp.3-8
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    • 2002
  • In order to make the high purity Mn$_3$O$_4$powder for the raw material of soft ferrite, Mn is extracted from the dust and the extracted solution is refined. The dust is generated in producing a medium-low carbon ferromanganese and contains 90% Mn$_3$O$_4$. Mn$_3$O$_4$in the dust was reduced into MnO by roasting with charcoal. Injection of the 180g/L of the reduced dust into 4N HCI solution increased pH of the leaching solution higher than 5 and then a ferric hydroxide was precipitated. Because the ferric hydroxide co-precipitates with Si ion etc, Fe and Si ion was removed from the solution and the about 10% Mn solution was obtained. The solution was diluted with water to Mn-15000 ppm and $NH_4$F was injected into the diluted solution at $70^{\circ}C$ to the F-3000 ppm. As a result, Ca ion is precipitated as $CaF_2$and the residual concentration of Ca was 14 ppm. Injection of the equivalent (NH$1.5M_4$)$_2$$CO_3$solution as 2 L/min at $25^{\circ}C$ into the above solution precipitated a fine and high purity $MnCO_3$powder. The deposition was filtrated and roasted at $1000^{\circ}C$ for 2 hours. As a result, $MnCO_3$powder is converted into $Mn_3$$O_4$powder and it had $8.2\mu$m of median size. The final production is above 99% $Mn_3$$O_4$powder and it satisfied the requirement of high purity $Mn_3$$O_4$powder for a raw material of soft ferrite.

Refinement of the manganese nitrate solution prepared by leaching the reduced Ferromanganeses dust with nitric acid. (용해도 차이를 이용한 질산망간 용액의 정제)

  • Cho Young-Keun;Song Young-Jun;Lee Gye-Seung;Shin Kang-Ho;Kim Hyung-Seok;Kim Yun-Che;Cho Dong-Sung
    • Resources Recycling
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    • v.12 no.1
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    • pp.33-40
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    • 2003
  • Mn was extracted by using a nitric acid from the reduced ferromanganese dust and the basic experiments were taken to refine the manganese nitrate solution by means of precipitation of Ca, Mg oxalate. The dust was generated in AOD process producing a medium-low carbon ferromanganese and collected in the bag filter. Manganese oxide content in the dust was about 90% and its phase was confirmed as $Mn_3$$O_4$. $Mn_3$$O_4$ in the dust was reduced to MnO by roasting with activated charcoal. The main impurities in the extracted solution prepared by leaching the reduced dust with nitric acid were Na, K, Fe, Si, Ca, Mg etc. Among them, Fe was removed by controlling pH of the solution more than 4 and precipitating $Fe(OH)_3$, simultaneously silicious material solved in the solution was removed by co-precipitation with the ferric hydroxide. Addition of 150 g reduced dust into 4N HNO3 solution 1$\ell$ was appropriate to control the pH of the solution to pH 4. To differ greatly the solubilities of manganese oxalate and calcium or magnesium oxalate in a solution containing a high concentration of Mn, pH of 4 or less and addition of ($NH_4$)$_2$$C_2$$O_4$ in equivalent with Ca and Mg are recommended. At this time, the higher temperature was the shorter the precipitation reaction time was needed.

A Study on the Thermal Decomposition of Alunite (명반석의 열분해)

  • 김형석;조동성
    • Resources Recycling
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    • v.7 no.5
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    • pp.33-40
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    • 1998
  • The formation reation of anhydrite (CaSO$_{4}$) depends upon the amount and velocity of the SO$_{3}$(g) and CaO(s) produced in the process of the thermal decomposition of alunite[K$_{2}SO_{4}{\cdot}Al_{2}(SO_{4})_{3}{\cdot}4Al(OH)_{3}$] and limestone (CaCO$_{3}$) respectively. Therefore, this study had carried out to investigate the amount and velocity of SO$_{3}$(g) produced by roasting alunite and pyrolytic materials. In air, alunite was transfouned into KAl(SO$_{4})_{2}$ and Al$_{2}O_{3}$ by dehydration at 500~580$^{\circ}C$. The dehydration velocity of alunite was found to be kt=(1-(1-${\alpha})^{1/3})^{2}$, the activation energy, 73.01 kcal/mol. SO$_{3}$(g) ware slowly produced by the thermal decomposition of KAl(SO$_{2})_{2}$, at 580~700$^{\circ}C$, rapidly, at 700~780$^{\circ}C$, The pyrolysis velocity of KAl(SO$_{4})_{2}$ was found to be kt=1-(1-${\alpha})^{1/1}$; activation energy, 66.84kcal/mol. The SiO$_{2}$ and kaolinite in alunite ore scarcely affected the temperature and velocity in which SO$_{3}$(g) were produced.

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Lithium Extraction from Smectitic Clay Occurring in Lithium-bearing Boron Deposits in Turkey (터키 리튬 함유 붕소광상에서 산출하는 스멕타이틱-점토로부터의 리튬 추출)

  • Lee, Won-Jong;Yoon, Soh-joung;Chon, Chul-Min;Heo, Chul-Ho;Lee, Gill-Jae;Lee, Bum-Han;Cicek, Murat
    • Journal of the Mineralogical Society of Korea
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    • v.29 no.4
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    • pp.167-177
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    • 2016
  • Smectitic clays, occurring in Kırka and Bigadiç boron evaporite deposits formed in Miocene playa lake environment in Turkey, contain $LiO_2$ 0.02-0.21% and 0.16-0.30%, respectively, and boron tailings are also reported to contain $LiO_2$ 0.04-0.26%. Lithium in smectitic clays was identified to be retained in hectorite. The XRD results revealed that hectorite was contained in 25.7% and 79.7% of Kırka and Bigadiç deposit samples respectively. In this study, we selected a clay sample from each deposit with lithium content of ~0.18% and estimated extractable lithium by acid treatment and roasting method commercially applicable to lithium resources, such as lepidolite and hectorite. When 1 g of crushed clay (particle size less than $74{\mu}m$) was reacted with 200 mL of 0.25 M HCl solution, the amount of lithium dissolved increased with the increase of reaction time up to 10 hours for both samples. Reaction time longer than 10 hours did not significantly increased the amount of lithium dissolved. After 10 hours of reaction, 89% of lithium in the clay sample from the Kırka deposit was dissolved, while 71% of lithium was dissolved from the Bigadiç deposit tailing sample. 87% of lithium in the clay sample from the Kırka deposit was extracted and 82% of lithium was extracted from the Bigadiç deposit tailing sample by the roasting extraction method, where clays were leached after a thermal treatment at $1,100^{\circ}C$ for 2 hours with $CaCO_3$ and $CaSO_4$.

Synthesis of anhydrite in the mixtures of alunite and limestone by roasting (Alunite와 limestone의 혼합소성에서의 무수석고의 합성)

  • Kim, Hyung-Seok;Ahn, Ji-Whan;Kim, Hwan;Shin, Kang-Ho;Cho, Dong-Sung
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.11 no.5
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    • pp.190-196
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    • 2001
  • Alunite was dehydrated at 500~$580^{\circ}C$ and desulfurued at 580~$780^{\circ}C$ in air atmosphere. Therefore, this study was carried out to investigate the formation conditions of anhydrite ($CaCO_4$) when the mixtures of alunite TEX>$[K_2SO_4$.$Al_2(SO_4)_3$.$4Al(OH)_3$] and limestone ($CaCO_3$)were roasted. Alunite scarcely dected the partial pressures of $CO_2$(g), but limestone was bansformed into CaO at $650^{\circ}C$ in air and $900^{\circ}C$ in saturated $CO_2$(g), atmosphere, respectively. When the the mixtures of 1 mol of alunite and 6 rnol of limestone were roasted for 2 hours at lO00C in air and saturated $CO_2$(g), anhydrite was formed at $550^{\circ}C$ calciumlangbeinite, at $700^{\circ}C$and haiiyne, at 800~$950^{\circ}C$. The formation rate of anhydrite in air and saturated $CO_2$(g), was 99.0 % and 95.0 %, respectively. then the formation rate of anhydrite was not changed in air atmosphere but increased according to the decreasing of the particle size of limestone in saturated $CO_2$(g). Therefore, when the mixture of 1 mol of alunite and 6 rnol of limestone were roasted, the clinker composed of lmol of haiiync and 1 mol of calciumlangbeiilte can be manufactured

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