• Title/Summary/Keyword: CNC 선반가공

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Design and Machining Precision Evaluation of Pneumatic Clamping Type Guide-bush System (공압식 소재물림 가이드부쉬 시스템의 설계 및 가공정도 평가)

  • Lee, Jae-Hoon;Yi, Su-Min;Park, Seong-Hun;Lee, Shi-Bok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.859-866
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    • 2010
  • Generally, a fixed type guide-bush system is installed during machining miniature work-pieces with high precision in the multi-task CNC lathe. But a conventional guide-bush system does not provide a constant clamping force under the condition of varying work-piece diameters. It is important to maintain a constant clamping force for guaranteeing machining precision. This paper proposes a new guide-bush system with a pneumatic clamping device for the CNC Swiss-turn lathe to keep constant clamping force with changes in work-piece diameters. Through performance tests, new clamping system developed in the study showed better machining precision at the cost of a small increase in the temperature of the system than conventional systems due to an increase in the frictional heat and a change in the heat transfer route.

Rule based CAD/CAM integration for turning (Rule base방법에 의한 선반가공의 CAD/CAM integration)

  • 임종혁;박지형;이교일
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.290-295
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    • 1989
  • This paper proposes a Expert CAPP System for integrating CAD/CAM of rotational work-part by rule based approach. The CAD/CAPP integration is performed by the recognition of machined features from the 2-D CAD data (IGES) file. Selecting functions of the process planning are performed in modularized rule base by forward chaining inference, and operation sequences are determined by means of heuristic search algorithm. For CAPP/CAM integration, post-processor generates NC code from route sheet file. This system coded in OPS5 and C language on PC/AT, and EMCO CNC lathe interfaced with PC through DNC and RS-232C.

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회원사탐방-초정밀 광학부품 가공업체 (주)동인산업

  • Park, Ji-Yeon
    • The Optical Journal
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    • s.100
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    • pp.46-48
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    • 2005
  • 1996년 설립(당시 동인정밀)된 동인산업(대표·이진태)은 10년 가까이 초정밀 광학부품 생산에만 주력하며 꾸준한 기술향상과 매출증대를 통해 알토란같은 회사를 이끌어오고 있다. 설립당시 이진태 사장 혼자서 선반 하나 놓고 미약하게 첫출발을 했지만 현재 자동화기기 MCT 3대, CNC 3대, 밀링 4대, 선반 2대 등의 설비를 갖추었고, 지난 2003년 2월에는 경기도 군포시 금정동에 공장과 사무실을 신축, 설립하면서 초정밀광학부품 생산업체로서의 면모를 한층 더 갖추게 되는 계기가 됐다.

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A Study on Piston Cutting System with CNC Lathe (피스톤을 선삭가공하기 위한 시스템에 관한 연구)

  • 송충현;김경석;김성식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.107-112
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    • 2001
  • Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

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A Study on High Speed Positioning Device and Cutting Data Producing System for Noncircular Cutting with CNC Lathe (비원형 선삭을 위한 고속 위치결정 장치와 가공 데이터 작성 시스템에 관한 연구)

  • 김경석;김성식;김형택;송충현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.193-199
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    • 2000
  • Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

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A study on the Development of CNC Lathe HOT-1000 (피스톤 가공용 CNC 선반 HOT-1000 개발에 관한 연구)

  • 김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.12-17
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    • 1995
  • The purpose of this study si the development of a lathe which can cut any pistons of oval shape with high seed, accuracy and precision by CNC (Computer Numerical Control) method. Yaxis which is the position determinating mechanism with high speed response was added to the CNC lathe and the ovality and profile was cut under the control of C-Y-Z axes at same tile. In the case of ovality of $\Phi$ improved up to 2500rpm(Y axis : 83Hz) by high speed cutting than modeling method. Since a personal computer is used, it is easy to change the shape of piston and can be applied promptly to many types of piston shape by only changing data files.

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Evaluation of Cutting Characteristics in Bulk Metallic Glasses (벌크비정질합금(BMG)의 절삭특성 평가)

  • Shin, Hyung-Seop;Choi, Ho-Yeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.591-598
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    • 2012
  • In this study, the cutting characteristics of bulk metallic glass (BMG) cut using a computer numerically controlled (CNC) lathe were investigated for different insert tool materials and cutting speeds. The surface roughness, chip morphology, cutting forces, and tool wear during turning of $Zr_{50}Cu_{40}Al_{10}$ BMG alloy were examined. Four kinds of tool materials were used to cut an 8-mm-diameter BMG. The examination of the surface roughnesses of the BMG specimens machined at each cutting speed showed that the surface roughness became better as the cutting speed increased, and the tool materials also influenced the surface roughness. The chip morphology investigations showed that the unoxidized BMG chips had serrated curled chips with adiabatic shear bands, while the oxidized chips exhibited local melting and tangling rather than the usual spiral-shaped chips. The cutting force induced during machining of the Zr-based BMG was the largest for the TiN-WC tool, followed by the polycrystalline diamond (PCD) tool. The cermet tool exerted the smallest cutting force.

Structural Design of a Dental Implant (2): Test Drafting and Manufacturing (치과용 임플란트 구조설계 (2): 시험설계 및 가공제작)

  • Kwon, Young-Joo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.5
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    • pp.433-438
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    • 2012
  • This paper is the second paper among two papers which constitute the paper about the structural design of a dental implant. This paper completed the test drafting for the structural model of the new dental implant whose structural performance was confirmed and verified through the comparative structural analysis carried out in the first paper. This paper finished the structural design of a dental implant by manufacturing the dental implant using CNC machines and so forth on the basis of the completed draft and finally by evaluating the machining condition of the dental implant. The drafting work was performed using MDT(Mechanical Desk Top). The manufacturing work was carried out using CNC machines, general purpose milling machine, and Wire EDM. The manufactured surface condition of the dental implant was evaluated and confirmed finally using an electron microscope. As a result of evaluation, a testing dental implant with very good condition was designed and manufactured.

Program Development for Extracting the Numerical Data of Aspherical Surface for the Core Manufacturing of Ophthalmic Lens (안경렌즈 코아 가공을 위한 비구면 형상 도출 프로그램 개발)

  • Lee, Dong-Hee
    • Journal of Korean Ophthalmic Optics Society
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    • v.12 no.4
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    • pp.87-90
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    • 2007
  • To manufacture the lens mold used in producing polycarbonate (PC) lenses, the core manufacturing is needed and this core manufacturing is generally performed by diamond turning machine (DTM) or computer numerical control (CNC) lathe. The numerical data about the lens core feature is necessarily needed for operating of these devices. Therefore, we developed the program which calculate the numerical data about the lens core feature. The program was composed to be able to input aspherical coefficients of lens feature, display the graph of lens feature, and save the numerical data file.

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The Surface Roughness of Aluminium Material according to Cutting Conditions in the CNC Lathe Working (CNC 선반가공(旋盤加工)에서 절삭조건(切削條件)에 따른 알루미늄의 표면(表面)거칠기 변화(變化))

  • Kim, Tae-Wook;Son, Ki-Dong
    • Journal of the Korean Society of Industry Convergence
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    • v.5 no.3
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    • pp.201-208
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    • 2002
  • The machine tool which operates by hand is replacing by CNC machine tool to improve the quality of the product and the productivity in modem mechanic industry. The precision of machine part is influenced greatly the surface roughness by cutting condition of machine tool. So this study was performed to examine the aluminium surface roughness of section according to change of strength rating, nose radius, cutting speed, using live center. The results of this study are as follows; 1. In the case of 56mm diameter of test piece(length is below triple of diameter), whether establish the live center or not, doesn't influence to the surface roughness, and it is possible to make product without the live center. 2. The average surface roughness of 42mm diameter(length is quadruple of diameter) is similar to the 56mm diameter in the cutting condition of nose radius 0.8mm and cutting speed 140mm/min, but there are increases and differences in other cutting conditions. 3. In the case of test piece length more 70m/min(140m/mm) and nose radius improved greatly using the live center. 4. In the case of test piece length is quintuple of diameter, the nose radius must choose big tool and increase the cutting speed in preference live center establishment availability to improve that is surface roughness. Conclusively, if aluminum test piece length is fewer than triple of diameter, can process without establishing live center. If aluminum test piece length is more than quintuple of diameter, cutting conditions to improve surface roughness are (1) cutting speed (2) nose radius (3) whether the live center uses or not.

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