• Journal of Dairy Science and Biotechnology
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• 제33권2호
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• pp.139-151
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• 2015

Biofilms are aggregates of microorganisms present in a self-produced matrix of extracellular polymeric substance (EPS) adhered to a surface. Formation of a biofilm in the environment on farms and in dairy plants comprises several stages: attachment, growth (development), and detachment. Generally, biofilms are harmful to humans and need to be controlled. Stainless steel (SS) surfaces that are untreated or are scratched comprise substrata that are especially vulnerable to biofilm formation; therefore, SS surfaces should be polished and sanitized. Various approaches are available for the destruction of biofilms; cleaning-in-place (CIP) is the method mainly used in dairy plants. Further study on optimum detergents, cleaning conditions, and methods for this purpose is needed.

• 멤브레인
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• 제18권1호
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• pp.94-102
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• 2008

염색폐수처리를 위하여 피페라진, 메타페닐렌디아미, 트리메소일 클로라이드를 이용하여 계면중합법으로 폴리아마이드계 나노분리막과 폴리아마이드계 역삼투막을 제조하였으며, 이들을 오스모닉스사로부터 구입한 역삼투막의 투과특성과 비교하였다. 이들의 기본 분리투과특성 조사를 위하여 PEG 600, $Na_2SO_4$, NaCl 수용액을 이용하였으며, 제조된 분리막들은 전형적인 나노복합막과 저압용 역삼투막의 특성을 나타내었다. 제조된 이들 분리막들을 이용하여 국내 염료 제조업체인 (주)경인양행으로부터 공급된 실제 염색폐수를 처리하였으며, 이때 이들의 분리투과특성을 살펴보았다. 또한 분리막을 이용한 폐수처리 시 발생되는 분리막 오염을 제거하기 위하여 일정시간마다 CIP를 실시하였다. 이때 3종류의 서로 다른 화학세정제를 사용하였으며, 이들의 세척성능을 살펴보았다.

• 상하수도학회지
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• 제31권6호
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• pp.539-549
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• 2017

In water treatment process using microfiltration membranes, manganese is a substance that causes inorganic membrane fouling. As a result of analysis on the operation data taken from I WTP(Water Treatment Plant), it was confirmed that the increase of TMP was very severe during the period of manganese inflow. The membrane fouling fastened the increase of TMP and shortened the service time of filtration or the cleaning cycle. The TMP of the membrane increased to the maximum of $2.13kgf/cm^2$, but it was recovered to the initial level ($0.17kgf/cm^2$) by the 1st acid cleaning step. It was obvious that the main membrane fouling contaminants are due to inorganic substances. As a result of the analysis on the chemical waste, the concentrations of aluminum(146-164 mg/L) and manganese(110-126 mg/L) were very high. It is considered that aluminum was due to the residual unreacted during coagulation step as a pretreatment process. And manganese is thought to be due to the adsorption on the membrane surface as an adsorbate in feed water component during filtration step. For the efficient maintenance of the membrane filtration facilities, optimization of chemical concentration and CIP conditions is very important when finding the abnormal level of influent including foulants such as manganese.

• 상하수도학회지
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• 제22권4호
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• pp.429-436
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• 2008

Membrane system has been increasingly considered as a safe and cost-effective water treatment process especially in case of small scale water works. This research is a basis of membrane application in water works through a long period test with obtaining operation skills and evaluation of water quality and cost competitiveness. For the research, the UF membrane system was installed in small water treatment plant that uses river-bed water as raw water. The system was consisted of 2 stage membrane and operated in constant flow mode (Flux: 1.5, 1.0, 0.9, 0.6). In each different flux condition, TMP trends were showed better results at lower flux condition. And through the high flux condition test, it is certified that membrane system could deal with breakdown of one stage. Water quality of permeate was satisfied the water quality standards especially turbidity. To know what mainly causes fouling on membrane, the test by membrane with several cleaning agents and EDX analysis have done in lab. Through the tests, ferrous concentration in raw water, backwashing water and membrane surface etc. was high and it causes fouling inside and outside of membrane. So acid cleaning using organic acid such as oxalic acid is necessary in Chemical in Place (CIP). At the economical aspect the electrical cost of membrane system is higher than that of slow sand filtration but labor cost can be reduced by automation. However, the use of labor should be determined considering effectiveness and stability of operation. Because during the operation, there are several breakdown such as electrical shock by lightning, water drop in summer, etc.

• International journal of advanced smart convergence
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• 제4권1호
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• pp.11-17
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• 2015

Fouling in heat exchanger becomes a major problem of dairy industry and it increases the production cost. These are lost productivity, additional energy, additional equipment, chemical, manpower, and environmental impact. Fouling also introduces the risk of food safety due to the improper heating temperature which allow the survival of pathogenic bacteria in milk, introducing biofilm formation of pathogenic bacteria in equipments and spreading the pathogenic bacteria to milk. The aim of this study is to determine the fouling rate during pasteurization process in heat exchanger of pasteurized milk produced by Village Cooperative Society (KUD) "X" in Malang, East Java Indonesia by using empirical modeling. The fouling rate is found as $0.3945^{\circ}C/h$ with the heating process time ranged from 0 to 2 hours and temperature difference (hot water inlet temperature and milk outlet temperature) ranged from 0.654 to $1.636^{\circ}C$. The fouling rate depends on type and characteristics of heat exchangers, time and temperature of process, milk type, age of milk, seasonal variations, the presence of microorganism and more. This results will be used to plan Cleaning In Place (CIP) and to design the control system of pasteurization process in order to maintain the milk outlet temperature as standard of pasteurization.

• 상하수도학회지
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• 제32권5호
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• pp.453-460
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• 2018

The impact of sodium hydroxide, which is one of chemicals of clean in place (CIP) for removing membrane fouling, on the PVDF membrane is reviewed with respect to physical/chemical structural change, the permeability affected therefrom. Based on the cleaning concentration applied in membrane water treatment facilities, 10% of accumulated defluorination was confirmed up to 166g.hr/L which reflects the exposure time. However, membrane resistance was confirmed to be reduced by about 10%. Through FT-IR and EDS analysis, reduction of F and change of are confirmed as factors that affect the permeability of membrane. Membrane resistance, which affects permeability, is affected by loss of additives for hydrophilicity, rather than defluorination of PVDF material. Therefore, in order to check membrane degradation degree, an accelerated test by NaOH was carried out, loss of additives was confirmed, and then PVDF inherent characteristic was observed.

• 상하수도학회지
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• 제28권2호
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• pp.181-193
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• 2014

Various treatment system for residuals have applied to save water resources, but most of them were not be satisfied with legal standard consistently. In this study, submerged membrane treatment system was operated to treat water treatment plant residuals and operation parameters was evaluated. Result of this experiment, high concentration organic matters contributed to high increase Transmembrane pressure(TMP) of membrane system(from 0.05 bar to 0.35 bar). And backwash process was effective to stabilize membrane system operation. After Cleaning-In-Place(CIP), permeability was recovered about 100 % from first operation condition. Inorganic matters (Fe, Mn, Al, Ca, Mg) were not effective membrane filtration performance. The quality of residual treatment was satisfied with drinking water quality standard and a treated water from that system was suitable for water reuse.

• 대한환경공학회지
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• 제39권3호
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• pp.155-163
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• 2017

최근 막여과 공정은 입자상 물질뿐만 아니라 Giardia, cryptosporidium과 같은 병원성미생물이 효과적으로 제거됨에 따라 국내외 적용성이 확대되는 추세이다. 본 연구는 광주광역시 D정수장의 원수 침전상등수의 처리를 위해 $120m^3/d$ 처리규모의 Pilot Plant (2014. 1월부터 운영)와 $2,500m^3/d$ 처리규모의 실증실험시설(2015. 1월부터 운영)의 막여과 공정을 운영하면서 최적 운전조건과 한계여과속도를 찾고자 하였다. 정밀여과막의 Pilot-test에서 얻어진 운전모드는 유입 1.0분, 여과 36.5분, 공기역세 0.9분, 역세 1.0분, 배출 1.0분이었으며, 이를 적용하여 실증실험을 하였다. 한계여과속도(critical flux)는 Pilot 운전에서 Flux 20, 40, 56 및 62 LMH일 때의 시간의 변화에 따른 막간차압의 증가식을 기반으로 $50L/m^2-h$로 산정(TMP 0.5bar 이내)되었다. 화학세정은 1차로 산세정 2회, 2차로 알칼리 세정을 하여 95%의 회복율을 얻었다. 이러한 적정 조건으로 운전한 결과 처리수의 탁도는 봄 여름 가을 겨울 평균 각각 0.028, 0.024, 0.026 및 0.028 NTU, 연평균 탁도는 0.026 NTU로, 탁도 제거율은 98.4%로 나타났다. 광주광역시 D정수장의 원수 침전상등수를 1일 $2,500m^3$ 처리하는 실증실험시설 운영을 통해 부유고형물 및 콜로이드성 물질을 제거하는데 탁월한 처리성능을 확인하였고, 일반적인 모래여과공정을 대체할 수 있는 적정운영기술이 확보되었다.