• Composites Research
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• 제36권1호
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• pp.59-67
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• 2023

항공우주산업에서 경량화를 위해 사용되는 CFRP 복합재료로 구성된 차체의 충격에 따른 파손은 탑승자의 안전과 직결된다. 따라서 충돌 상황에서 육안으로 확인하기 힘든 재료의 손상거동을 파악하는 것이 중요하며, 이를 구현할 수 있는 유한요소모델을 통한 연구가 필요하다. 본 연구에서는 일방향 적층 복합재료의 충돌 해석에 대해 파손 거동 예측에 적합한 유한요소모델을 구축하였다. 인공신경망 모델을 통해 LS-DYNA에서 제공하는 MAT_54 Enhanced Composite Damage 재료 모델의 교정 파라미터를 역추정하여 획득하였다. 획득한 파라미터에 대한 인공신경망 모델의 결과를 실험결과와 비교하여 신뢰성을 검증하였다. 그 결과, 교정 파라미터의 최적화를 통해 실험에 대한 정확도를 향상시킨 유한요소모델을 구축할 수 있음을 확인하였다.

• Computers and Concrete
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• 제17권2호
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• pp.215-225
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• 2016

High performance materials such as Fiber Reinforced Plastic (FRP) are often used for retrofitting structures against blast loads due to its ductility and strength. The effectiveness of retrofit materials needs to be precisely evaluated for the retrofitting design based on the dynamic material responses under blast loads. In this study, the blast resistance of Carbon Fiber Reinforced Plastic (CFRP) and Kevlar/Glass hybrid fabric (K/G) retrofitted reinforced concrete (RC) wall is analyzed by using the explicit analysis code LS-DYNA, which accommodates the high-strain rate dependent material models. Also, the retrofit effectiveness of FRP fabrics is evaluated by comparing the analysis results for non-retrofitted and retrofitted walls. The verification of the analysis is performed through comparisons with the previous experimental results.

• Steel and Composite Structures
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• 제42권3호
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• pp.289-298
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• 2022

In the present study, structural behavior of steel beams strengthened with CFRP strips and cables was investigated by a series of experiments. For this purpose, two groups of experimental studies were carried out: one for the beam series strengthened only with CFRP strips and the other for the steel beam series strengthened with CFRP strips and prestressed wires. From this test, it is found that the flexural stiffness and strength of the steel beams strengthened with CFRP strips and cables were significantly improved comparing to the un-strengthened one. Three failure modes such as sudden de-bonding, splitting and rupturing of CFRP strips were observed. The ultimate tensile strains of attached CFRP strips on the steel beams were noticed in the range between 8,000με and 11,000με, and this result disclose the perfect composite reaction CFRP strips and steel beams.

• Structural Engineering and Mechanics
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• 제20권5호
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• pp.589-608
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• 2005

There is a growing need for the development and implementation of new methods for the rapid and cost-effective rehabilitation of deteriorating steel structural components to offset the drawbacks related to welding and/or bolting in the field. Carbon fiber reinforced polymer (CFRP) composites provide a potential alternative as externally bonded patches for strengthening and repair of metallic structural members for building and bridge systems. This paper describes results of an investigation of tensile and fatigue response of steel/CFRP joints simulating scenarios of strengthening and crack-patching. It is shown that appropriately designed schemes, even when fabricated with levels of inaccuracy as could be expected in the field, can provide significant strain relief and load transfer capability. A simplified elasto-plastic closed form solution for stress analysis is presented, and validated experimentally. It is shown that the bond development length remains constant in the linear range, whereas it increases as the adhesive is deformed plastically. Fatigue resistance is shown to be at least comparable with the requirements for welded cover plates without attendant decreases in stiffness and strength.

• 한국정밀공학회지
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• 제34권4호
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• pp.243-246
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• 2017

In this study, flexible fixtures and end effectors are conceptually designed for the holding of thin-walled carbon-fiber reinforced-plastic (CFRP) workpieces in machining processes. Firstly, the fixture scenarios and system requirements for the conceptual designs of flexible-fixture and core units are proposed, including the propounding of the workpiece-holding mechanism and the core-unit requirements. A ball-joint pneumatic system is determined as a locking mechanism of the flexible-fixture system for the machining of thin-walled components. Secondly, conceptual designs of the core units are suggested with the driven requirements from the fixture scenarios. A self-tilting mechanism and an end-effector return mechanism are also proposed. Finally, the prototypes of the core units are manufactured, and the workpiece-holding capacity of each prototype is measured.

• 한국생산제조학회지
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• 제26권2호
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• pp.185-192
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• 2017

In this paper, we reviewed major design parameters for a solid type of deployable antenna and its structural design. We performed modal analysis for a single reflector panel made of aluminum and CFRP (carbon fiber reinforced plastic) to confirm the appropriateness of selected materials. We then predicted the elastic modulus of CFRP using the principles of unidirectional composite elasticity stiffness predictions such as the ROM (Rule of Mixture) and HSR (Hart Smith 10% Rule). To optimize the shape of the antenna reflector, a structural stiffness analysis was performed using derived numerical optimization factors. Six structural stiffness analyses were performed using the constructed experimental design method. The resulting optimal shape conditions are proposed to meet the structural stiffness requirements while minimizing weight.

• Geomechanics and Engineering
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• 제25권2호
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• pp.123-134
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• 2021

In this paper, the carbon fiber reinforced plastic (CFRP) grids embedded in polymer cement mortar (PCM) shotcrete (CFRP-PCM method) was conducted to repair the degraded tunnel linings with a cavity. Subsequently, the reinforcing effect of the CFRP-PCM method under different degrees of lining deterioration was quantitatively evaluated. Finally, the limit state design method of the M-N interaction curve was conducted to determine whether the structure reinforced by the CFRP-PCM method is in a safe state. The main results indicated that when the cavity is at the shoulder, the lining damage rate is more serious. In addition, the remarkably reinforcing effect on the degraded tunnel linings could be achieved by applying a higher grade of CFRP grids, whereas the optimization effect is no longer obvious when the grade of CFRP grids is too high (CR8); Furthermore, it is found that the M-N numerical values of the ten reinforcing designs of the CFRP-PCM method are distributed outside the corresponding M-N theoretical interaction curves, and these designs should be avoided in the corresponding reinforcing engineering.

• 한국정밀공학회지
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• 제33권6호
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• pp.453-458
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• 2016

CFRP (Carbon Fiber Reinforced Plastic) and CFRP-metal stacks have recently been widely used in the aerospace and automobile industries. When CFRP is machined by a brittle fracture mechanism, defect generation behaviors are different from those associated with metal cutting. The machining quality is strongly dependent on the properties of CFRP materials. Therefore, process control for CFRP machining is necessary to minimize the defects of differently manufactured CFRPs. In this study, defects in drilling of CFRP substrates with a variety of fiber directions and resin types are compared with respect to thrust force. An experimental study on material interface detection is carried out to investigate its benefits in process control.

• 접착 및 계면
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• 제13권2호
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• pp.58-63
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• 2012

탄소섬유강화플라스틱(CFRP)의 홀 가공 시 chip이 발생된다. 이때 발생되는 chip은 단순 폐기용 차원이 아닌 미세탄소섬유와 에폭시의 조성으로 이루어져 있다. Chip을 강화재로 활용하기 위해서는 탄소섬유만의 조성을 이루어야 고분자 기지와 계면접착력이 증가될 수 있다. Chip 내 탄소섬유의 길이를 일정하게 하기 위해 막자 사발을 이용한 절단 과정 후 $H_2O_2$를 이용한 표면처리를 하여 탄소섬유에 붙어있는 에폭시를 제거하였다. Chip을 이용하여 페놀수지를 기지로 한 페놀복합재료를 제조하였으며, 내열성 및 난연성 재료로 활용 가능성을 평가하였다. 기존의 페놀보다 표면처리를 한 chip복합재료가 기계적, 열적 물성이 향상됨을 확인하였으며, 젖음성 평가를 이용하여 표면물성에 따른 재료의 물성을 평가하였다. 불균질한 표면 조성에 의해 표면 거칠기가 달라지기 때문에 페놀복합재료의 접촉각이 증가되었다. 난연성 평가는 ASTM D635-06 방법으로 수행하였다. 평가결과, chip의 첨가 및 표면처리의 영향에 의해 난연성이 향상되었다.

• 동력기계공학회지
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• 제18권6호
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• pp.166-173
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• 2014

In this study, a laminated composite material with dispersing aluminum oxide powder between the CFRP laminate plies, and also CFRP composites without aluminium oxide powder were fabricated for Mode I experiments using the DCB specimen and a tensile test. The behavior of the crack and the change of the interfacial fracture toughness were evaluated. Also in order to evaluate the damage mechanism for the crack extension, the AE sensor on the surface of the DCB test specimen was attached. AE amplitude was estimated for CFRP-alumina and CFRP composite. And the fracture toughness was evaluated by the stress intensity factor and energy release rate. The results showed that an unstable crack was propagated rapidly in CFRP composite specimen along with the interface, but crack propagation in CFRP-alumina specimen was relatively stable. From results, we show that aluminium oxide powder spreaded uniformly in the interface of the CFRP laminate carried out the role for preventing the sudden crack growth.