• Title/Summary/Keyword: CFD system

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Application of Open-source OpenFOAM for Simulating Combustion and Heating Performance in Horizontal CGL Furnace (수평형 CGL 소둔로의 연소 및 가열 성능 해석을 위한 오픈소스 OpenFOAM 기반 전산유체 해석)

  • Kim, GunHong;Oh, Kyung-Teak;Kang, Deok-Hong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.8
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    • pp.553-561
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    • 2017
  • The main motivation for this study was to establish a CFD-based procedure for the analysis of heating characteristics, particularly in industrial furnaces. As certain open-source software packages have gained popularity in dealing with complex industrial problems, the OpenFOAM framework was selected for further development of advanced physical models to meet industrial requirements. In this study, the newly developed comprehensive model was applied to simulate physical processes in the full-scale horizontal furnace of a continuous galvanizing line (CGL). The numerical results obtained indicate that the current approach predicts heating characteristics reasonably well. It was also found that radiative heat transfer plays a dominant role in heating the moving strip. To improve the predictability of our method, further work is required to model the turbulence-chemistry interaction realistically, as well as to impose a physically correct thermal wall boundary condition.

Flow Analysis for Optimal Design of Small Gear Pump (소형 기어펌프 최적화 설계를 위한 유동해석)

  • Lee, Suk-Young;Kim, Seung-Chul
    • Journal of Energy Engineering
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    • v.24 no.1
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    • pp.88-96
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    • 2015
  • Gear pump has a simple structure high reliability, easy operation and maintenance, widely used as a source of hydraulic system of hydraulic. In general, the gear pump was designed using variety of variables, the variables through the analysis of the mass flow rate and efficiency. In this paper, three-dimensional flow of the gear pump, in order to produce the optimal design of product, analysis was performed by using commercial software ANSYS v15.0 CFX. And then, combination of design parameters selected by ANSYS was carried out to confirm the simulation result. The efficiency and mass flow rate of the gear pump were studied by varying its rotational speed and the clearance between the gear tip and the housing. In the simulation results, as the rotational speed were increased, the average mass flow rate and efficiency increased. Furthermore, as the clearance between the gear tip and the housing was increased, the average mass flow rate and efficiency decreased.

Study on Configuration Design of Inlet and Exhaust Ducts of a Turboprop Engine for the Altitude Test Considering performance losses (성능손실을 고려한 고고도시험용 터보프롭 엔진 흡입구 및 배기구 형상설계에 관한 연구)

  • Kong, C.;Kim, K.;Lim, S.;Yoo, J.;Choi, K.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.144-152
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    • 2011
  • In order to investigate the operation performance behaviors of the UAV's propulsion system to be operated long time in high altitude, the engine performance tests, which are simulated in the altitude engine test facility should be needed. If the test is performed in a existing altitude engine test facility, additional test apparatuses are required. Among them a proper design of the inlet and exhaust ducts that may directly affect the engine performance is very important. If the design is not adequate, the engine performance loss due to the flow behavior change and the pressure loss may be not similar to the real engine performance. In this work, firstly the engine inlet and exhaust ducts to be mounted to the existing altitude facility are modelled in 3D and its flow behaviors and pressure losses are analyzed using a commercial CFD tool, ANSYS's CFX, and the engine performance with the duct losses is calculated using the performance analysis program developed by C. Kong et al. Finally, the optimized inlet and exhaust ducts' configurations are proposed through the repeated analyses of various duct configurations.

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A Numerical Study of Turbulent Flow Around a Twin-Skeg Container Ship Model with Appendages

  • Kim, Hyoung-Tae;Lee, Pyung-Kuk;Kim, Hee-Taek
    • Journal of Ship and Ocean Technology
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    • v.10 no.4
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    • pp.12-23
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    • 2006
  • In this paper, a numerical study is carried out to investigate the turbulent flow around a twin-skeg container ship model with rudders including propeller effects. A commercial CFD code, FLUENT is used with body forces distributed on the propeller disk to simulate the ship stem and wake flows with the propeller in operation. A multi-block, matching, structured grid system has been generated for the container ship hull with twin-skegs in consideration of rudders and body-force propeller disks. The RANS equations for incompressible fluid flows are solved numerically by using a finite volume method. For the turbulence closure, a Reynolds stress model is used in conjunction with a wall function. Computations are carried out for the bare hull as well as the hull with appendages of a twin-skeg container ship model. For the bare hull, the computational results are compared with experimental data and show generally a good agreement. For the hull with appendages, the changes of the stem flow by the rudders and the propellers have been analyzed based on the computed result since there is no experimental data available for comparison. It is found the flow incoming to the rudders has an angle of attack due to the influence of the skegs and thereby the hull surface pressure and the limiting streamlines are changed slightly by the rudders. The axial velocity of the propeller disk is found to be accelerated overall by about 35% due to the propeller operation with the rudders. The area and the magnitude of low pressure on the hull surface enlarge with the flow acceleration caused by the propeller. The propellers are found to have an effect on up to the position where the skeg begins. The propeller slipstream is disturbed strongly by the rudders and the flow is accelerated further and the transverse velocity vectors are weakened due to the flow rectifying effect of the rudder.

Computational Analysis of an Inverted-type Cross-flow Turbine for Ultra-low head Conditions (전산유체역학을 이용한 초저낙차 상황에서의 도립형 횡류수차의 해석 및 설계 최적화)

  • Ham, Sangwoo;Ha, Hojin;Lee, Jeong Wan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.76-86
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    • 2019
  • The cross-flow turbine is a key hydraulic power system that is widely due to low costs, high efficiency, and low maintenance. In particular, the cross-flow turbine considered as the most suitable turbine for low head situations as it is known to operate down to 5 m of water head. However, the conventional cross-flow turbine is unsuitable for ultra-low head situations with less than a 3 m water head. In this study, we propose an inverted-type cross-flow turbine to overcome the limitations of conventional cross-flow turbines under ultra-low head situations. First, we described the limitations of conventional turbines and suggested a new turbine for the ultra-low head circumstances. Second, we investigated the performance of the new turbine using CFD analysis. Results demonstrated the effects of the design parameters, such as number of blades and rotor diameter ratio, on the performance of the suggested turbine. As a result, we developed an inverted-type cross-flow turbine with up to 60% efficiency under low water head conditions.

Numerical Study on The Effect of Bending Angle on Pressure Change in High Pressure Hose (고압 호스에서 굽힘의 각도가 압력 변화에 미치는 영향에 대한 수치해석적 연구)

  • Hong, Ki-Bea;Kim, Min-Seok;Ryou, Hong-Sun
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.1
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    • pp.61-70
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    • 2022
  • Fire damage time in high-rise buildings and wildland fire increasing every year. The use of high-pressure fire pumps is required to effectively extinguish fires. Reflecting the curvature effect of the fire hose occurring at the actual fire fighting site, this study provides a database of pressure drop, discharge velocity and maximum discharge height through C FD numerical analysis and it can provide using standards for fire extinguishing. Two Reynolds numbers of 200000 and 400000 were numerically analyzed at 0° -180° bending with water of 25℃ as a working fluid in hoses with a diameter of 65mm, a length of 15m, and a radius of curvature of 130mm. Realizable k-ε turbulence model was used and standard wall function was used. The pressure drop increases as the bending angle increases, and the maximum value at 90° and then decreases. The increasing rate is greater than the decrease. The velocity of the secondary flow also decreases after having the maximum value at 90°. The decreasing rate is greater than the increase. The turbulent kinetic energy increases to 120° and decreases with the maximum value. Pressure drop, velocity of the secondary flow, and turbulence kinetic energy are measured larger in the second bending region than in the first bending region.

Heat transfer performance of a helical heat exchanger depending on coil distance and flow guide for supercritical cryo-compressed hydrogen

  • Cha, Hojun;Choi, Youngjun;Kim, Seokho
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.3
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    • pp.62-67
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    • 2022
  • Liquid hydrogen (LH2) has a higher density than gaseous hydrogen, so it has high transport efficiency and can be stored at relatively low pressure. In order to use efficient bulk hydrogen in the industry, research for the LH2 supply system is needed. In the high-pressure hydrogen station based on LH2 currently being developed in Korea, a heat exchanger is used to heat up supercritical hydrogen at 700 bar and 60 K, which is pressurized by a cryogenic high-pressure pump, to gas hydrogen at 700 bar and 300 K. Accordingly, the heat exchanger used in the hydrogen station should consider the design of high-pressure tubes, miniaturization, and freezing prevention. A helical heat exchanger generates secondary flow due to the curvature characteristics of a curved tube and can be miniaturized compared to a straight one on the same heat transfer length. This paper evaluates the heat transfer performance through parametric study on the distance between coils, guide effect, and anti-icing design of helical heat exchanger. The helical heat exchanger has better heat transfer performance than the straight tube exchanger due to the influence of the secondary flow. When the distance between the coils is uniform, the heat transfer is enhanced. The guide between coils increases the heat transfer performance by increasing the heat transfer length of the shell side fluid. The freezing is observed around the inlet of distribution tube wall, and to solve this problem, an anti-icing structure and a modified operating condition are suggested.

Simulation and Health Risk Evaluation of Indoor Air Quality Changes by Ventilation System in New Apartment (신축아파트 환기방식에 따른 실내공기질 변화와 이에 대한 시뮬레이션 및 건강 위해성 평가)

  • Bao, Wei;Jung, Jaeyoun;Jeong, Insoo
    • Journal of the Korean Institute of Rural Architecture
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    • v.23 no.4
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    • pp.38-45
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    • 2021
  • In this study, air quality conditions were identified and analyzed in real time, at the same time, living habits and ventilation methods were maintained in the daily life of residents, and thus, this present study focuses on the lifestyles of residents. Previous studies showed a difference from this study, focusing on the study on the effects of changes in indoor air quality on human health according to the indoor air quality process test standards of the Ministry of Environment. Formaldehyde concentrations exceeded all ventilation standards, but satisfied the organic standards of the Ministry of Environment when ventilation devices and air purifiers were activated. As such, it was investigated that a large amount of formaldehyde emission in the condo is initially ventilated, but a certain concentration is maintained. The change in PM2.5 concentration according to the ventilation method showed a clear difference. As a result of simulating indoor air flow during natural ventilation, the effects of wind speed and wind direction affect the flow rate of indoor air, and indoor polluted air is stagnant even in the presence of wind and is not completely discharged. When the risk assessment results are averaged on the day of measurement, the trends of change between adults and children are almost equivalent, but the results address that children are more sensitive to risk than adults.

A Study on the Manoeuvrability of 1/42.0 Scaled KCS (1/42.0 KCS 모형선의 조종성능에 관한 연구)

  • Yun, Kunhang;Kim, Dong Jin;Yeon, SeongMo;Kim, Yoo-Chul;Kim, Yeon Gyu;Yang, Kyung-Kyu
    • Journal of the Society of Naval Architects of Korea
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    • v.59 no.5
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    • pp.262-270
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    • 2022
  • The emergence of new concept ships, such as autonomous ships, has drawn much attention on the manoeuvrability of ships because of the safe navigation and operation of ships. Although the manoeuvrability of KRISO Container Ship(KCS) has been frequently reported, there have been few documents of representative manoeuvre cases conducted in various methods by one institute. This paper presents the manoeuvrability of the ship in 1/42.0 model scale by 3 methods: free running model tests, horizontal planar motion mechanism tests, and computational fluid dynamics analysis. KRISO reports KCS manoeuvre data: 35° turning circle tests and 20/20(10/10) zigzag manoeuvring tests. In addition, a simple formula for integrating and comparing manoeuvre indices, Manoeuvrability Comparing Simple Index(MCSI), is proposed.

The development of high fidelity Steam Generator three dimensional thermal hydraulic coupling code: STAF-CT

  • Zhao, Xiaohan;Wang, Mingjun;Wu, Ge;Zhang, Jing;Tian, Wenxi;Qiu, Suizheng;Su, G.H.
    • Nuclear Engineering and Technology
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    • v.53 no.3
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    • pp.763-775
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    • 2021
  • The thermal hydraulic performances of Steam Generator (SG) under both steady and transient operation conditions are of great importance for the safety and economy in nuclear power plants. In this paper, based on our self-developed SG thermal hydraulic analysis code STAF (Steam-generator Thermalhydraulic Analysis code based on Fluent), an improved new version STAF-CT (fully Coupling and Transient) is developed and introduced. Compared with original STAF, the new version code STAF-CT has two main functional improvements including "Transient" and "Fully Three Dimensional Coupling" features. In STAF-CT, a three dimensional energy transferring module is established which can achieve energy exchange computing function at the corresponding position between two sides of SG. The STAF-CT is validated against the international benchmark experiment data and the results show great agreement. Then the U-shaped SG in AP1000 nuclear power plant is modeled and simulated using STAF-CT. The results show that three dimensional flow fields in the primary side make significant effect on the energy source distribution between two sides. The development of code STAF-CT in this paper can provide an effective method for further SG high fidelity research in the nuclear reactor system.