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Formation of Anodic Oxide Films on As-Cast and Machined Surfaces of Al-Si-Cu Casting Alloy (주조용 Al-Si-Cu 알루미늄 합금의 기계가공 및 주조된 표면에서의 양극산화피막 형성)

  • Moon, Sung-Mo;Nam, Yoon-Kyung;Yang, Cheol-Nam;Jeong, Yong-Soo
    • Journal of the Korean institute of surface engineering
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    • v.42 no.6
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    • pp.260-266
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    • 2009
  • The anodic oxidation behaviour of a cast component of AC2A Al alloy with machined surface and ascast surface was investigated in sulfuric acid solution. The anodized specimen showed relatively uniform and thick anodic oxide films on the as-cast surface, while non-uniform and very thin oxide films were formed on the machined surface. Non-anodized as-cast surface was observed to be covered with thick oxide scales and showed a number of second-phase particles containing Si, while non-anodized machined surface showed no oxide scales and relatively very small number of Si particles. Thus, the very limited growth of anodic oxide films on the as-cast surface was attributed to the presence of thick oxide scales and Si-containing second-phase particles on its surface.

Analysis of Temperature Characteristic According to Variation of Air Duct of the Cast Resin Transformer (몰드변압기의 공기덕트의 구조 변화에 따른 온도특성 해석)

  • Kim, Ji-Ho;Lee, Hyang-Beom;Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.4
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    • pp.256-260
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    • 2015
  • In this paper, achieved rise temperature distribution about degradation phenomenon of 24 MVA distribution cast resin transformer using CFD(Computational Fluid Dynamics). Usually, life of transformer is depended on temperature distribution of specification region than thermal special quality of transformer interior. Specially, life of transformer by decline of dielectric strength decreases rapidly in case rise by strangeness transformer interior hot spot temperature value permits. Because calculating high-voltage(HV) winding and low-voltage(LV) winding of cast resin transformer and Joule's loss of core for improvement these life, forecasted heat source, and HV winding and LV winding of cast transformer rise temperature distribution of core for supply of electric power and temperature distribution of highest point on the basis of the results. Also, calculated temperature rise limit of cast resin transformer and permission maximum temperature using analysis by electromagnetic heat source. Calculated and forecasted rise temperature distribution by heat source of thermal analysis with calculated result.

Development of Pipe-Inserted Cast Die for Press Forming Process Using Ansys and LabView (Ansys와 LabView를 이용한 프레스 성형용 파이프 인서트 주조금형 개발)

  • Lho, Tae-Jung;Choi, Hyeon-Chang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.12
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    • pp.3559-3566
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    • 2009
  • Heating and cooling plate are separately used for heating and cooling cast dies for footwear parts. However, this has a disadvantage that it takes a long time to manufacture footwear parts etc.. In the present study, the pipe-inserted cast die for press forming process was proposed to substitute heating and cooling plate. The temperature distribution on the pipe-inserted cast die was analyzed by numerical work using a FEM. And its temperature was measured by LabView. A manufacturing by the pipe-inserted cast die for press forming process was effectively verified, especially in a productivity.

Measurement and Analysis of Insulation Detects of Cast-resin Transformers using Antenna (안테나를 이용한 몰드변압기 절연결함 측정기법 연구)

  • Choi, Myeong-Il;Kim, Jae-Jin;Han, Ga-Ram;Jeon, Jeong-Chay;Lee, Hyun-Ok
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.11
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    • pp.1937-1942
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    • 2016
  • Unlike oil immersed transformers, cast-resin transformers have the solid insulator 'epoxy resin' in sealed structure. Therefore, they reveal a lot of limitations in checking aging conditions and predicting an accident. This study analyzed the characteristics of Cast-resin transformers by the measurement distance and measurement sensitivity with a corona defect sample, using antenna sensor. Therefore, the experiment has proven that the antenna sensor-based measurement method proposed in this study is able to detect the insulation defect location of the cast-resin transformer, unlike conventional measurement methods. It is expected that the result of this study will be used to develop a new type of measuring method in order to measure insulation defects and to use in safety inspection of domestic cast-resin transformers.

Effect of Cu Content on Microstructural and Magnetic Properties of a Nd-Fe-B Strip Cast (Cu 첨가에 따른 Nd-Fe-B strip cast의 미세조직과 자기적 특성의 상관관계)

  • Park, Song-E;Kim, Tae-Hoon;Lee, Seong-Rae;Kim, Dong-Hwan;NamKung, Seok;Jang, Tae-Suk
    • Journal of Powder Materials
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    • v.18 no.1
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    • pp.24-28
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    • 2011
  • Effect of Cu content on microstructural and magnetic properties of a $(Nd_{26.06},Dy_{6.51})Fe_{bal.}$ $Cu_xB_{0.97}$(wt.%), (x = 0.2, 0.3, 0.4, 0.5) strip-cast was studied. The average inter-lamellar spacing in the free surface and wheel side of the strip cast increased as the Cu content increases. The grain uniformity, the grain alignment, and (00L) texture of the strip cast increased with Cu contents up to 0.4 wt.%. These microstructural changes were attributed to the decrease of the effective cooling rate of the melted alloy caused by the decrease of the melting temperature of resulting from Cu addition. Coercivity and remanence were increased because of the grain alignment and (00L) texture improvement with Cu contents up to 0.4 wt.%.

Effect of Microstructure on the Machinability of Cast Iron (주철의 절삭성에 미치는 조직의 영향)

  • Park, Hee-Sang;Lee, Sang-Young;Kim, Jeong-Suk;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.21 no.6
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    • pp.350-358
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    • 2001
  • The machinability of cast iron is closely related to its microstructural property. In this study, the effect of graphite mophology and matrix microstructure on machinability in several commercial cast irons(GC 25, GCD 45, GCD 50, GCD 70, GCD HSMo, GCMP) was investigated. To estimate the machinability, turning test was carried out under conditions of spindle speed 80m/min, depth of cut 0.25mm, feed 0.16mm/rev and cutting distance 1 km. Thrust force in turning test decreases in the order of GCMP, GCD 70, GCD 50, GC 25, GCD 45 and GCD HSMo. i.e. machinability increases in this order. The superior machinability of GC 25 is caused by flake type graphite which acts as chip braker and provides lubrication during machining. Consequently, soft ferritic cast irons exhibit superior machinability compared with pearlitic cast irons.

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Effect of Various Steel Scrap on the Microstructures and Mechanical Properties of Ductile Cast Iron (주철의 재질에 미치는 각종 Steel scrap의 영향)

  • ;Sadato Hiratsuka
    • Resources Recycling
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    • v.9 no.1
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    • pp.15-20
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    • 2000
  • The effect of different kinds of steel scraps, the raw material in the manufacturing of nodular cast iron, on the microstructures and mechanical properties has been investigated Different grades were produced by changing the steel scraps. When nodular graphite cast iron was produced by using Zn rich steel scrap, such as galvanized steel sheet and auto body sheet, mechanical properties were deteriorated due to the decomposition of graphite, so close control must be maintained over this element. Tensile strength and hardness of nodular graphite cast iron which were manufactured by using Sb rich steel scrap were increased while elongation was decreased due to the increased amounts of pearlite within matrix. Mn and Cr contents in the structural steel sheet scrap or malleable iron scrap increased tensile strength and hardness of nodular graphite cast iron by facilitating the formation of pearlite.

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The study on the property of material for the shim of stone cultural properties (석조문화재 받침용 쐐기 재질의 물성 실험 연구)

  • Eom, Doo-Sung;Hong, Jung-Ki;Kim, Sa-Dug;Kang, Dai-Il;Lee, Myong-Hee
    • 보존과학연구
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    • s.21
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    • pp.101-118
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    • 2000
  • Stone cultural properties(pagoda, Buddhist statue etc.) is moved in original place for many reasons and restored after taking to pieces for structural safety. With the movement and restoration after taking to pieces, the cast iron is used for the sake of a fixation and horizontality. The stone cultural properties are spoiled the beauty and accelerated the weathering because of the corrosion product of cast iron. So we need to substitute for the improved property in all aspects. We are executed the corrosion test and inquired the property of material on the usable material for the shim of stone cultural properties. That is the Cast iron, Stainless steel, Titanium and Fiber Reinforced Plastics. In the result of the physical property and strength, the Stainless steel and Titanium was superior to the Cast iron. And the Stainless steel and Titanium was slower than the Cast iron in the corrosion velocity for the acid, salt and rain. If the shim is substitute the Stainless steel or Titanium for the Cast iron, the stone cultural properties are able to reduce the pollution of stone cultural properties by corrosion product and should not happen in the matter of stone pagoda.

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A SURVEY OF THE FIXED RESTORATIONS (고정성 치아보철에 관한 연구)

  • Lee Sun-Hyung;Chung Hun-Young;Choi Soo-Young
    • The Journal of Korean Academy of Prosthodontics
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    • v.32 no.3
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    • pp.359-367
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    • 1994
  • The number and the distribution of fixed restorations including crowns, fixed bridges, Maryland bridges, periodontal splints and cast cores were statistically investigated with two thousand seven hundred and thirty cases of crowns and bridges placed at the Department of Prosthodontics of Seoul National University Hospital, from January 4th to December 31st, 1988. The results were as follow : 1. Among the fixed restorarions, single crowns were 46.9% , fixed bridges were 41.9%, Maryland bridges were 5.0%, periodontal splints were 0.6% and cast cores were 5.6%. 2. Three thousand nine hundred and ninty two teeth were restored with the fixed restorations, among them cast gold restorations were 47.2% and metal-ceramic restorations were 52.8%. 3. Cast gold restorations of the maxillary posteriors occupied 98.5% of the maxillary cast gold restorations, and 99.7% of the mandibular cast gold restorations and metal-ceramic restoration of maxillary anteriors occupied 68.4% of the maxillary metal-ceramic restorations, and 38.7% of the mandibular metal- ceramic restorations. 4. It is recommended that the curriculum of the dental school for undergraduated students and graduated students should be changed to accomodate the relative importance of the restorations.

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Comparison of the fit of cast gold crowns fabricated from the digital and the conventional impression techniques

  • Yun, Mi-Jung;Jeon, Young-Chan;Jeong, Chang-Mo;Huh, Jung-Bo
    • The Journal of Advanced Prosthodontics
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    • v.9 no.1
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    • pp.1-13
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    • 2017
  • PURPOSE. The purpose of this study was to compare the fit of cast gold crowns fabricated from the conventional and the digital impression technique. MATERIALS AND METHODS. Artificial tooth in a master model and abutment teeth in ten patients were restored with cast gold crowns fabricated from the digital and the conventional impression technique. The forty silicone replicas were cut in three sections; each section was evaluated in nine points. The measurement was carried out by using a measuring microscope and I-Soultion. Data from the silicone replica were analyzed and all tests were performed with ${\alpha}$-level of 0.05. RESULTS. 1. The average gaps of cast gold crowns fabricated from the digital impression technique were larger than those of the conventional impression technique significantly. 2. In marginal and internal axial gap of cast gold crowns, no statistical differences were found between the two impression techniques. 3. The internal occlusal gaps of cast gold crowns fabricated from the digital impression technique were larger than those of the conventional impression technique significantly. CONCLUSION. Both prostheses presented clinically acceptable results with comparing the fit. The prostheses fabricated from the digital impression technique showed more gaps, in respect of occlusal surface.