• 한국분말재료학회지
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• 제9권4호
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• pp.261-266
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• 2002

CAE technology is an integrated tool including all aspects such as powder, binder system, mixing, injection molding, debinding and sintering. Therefore, CAE technology is considered as one of core technologies for PIM industry in the future. Recently many researchers are developing not only CAE software itself but also application procedures of CAE software. In this study, the applications for CAE technology in PIM industry are presented including feedstock mixing effect, several cases of troubleshooting and optimization procedure.

• Design & Manufacturing
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• 제8권2호
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• pp.18-22
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• 2014

Two shot molding is one of the injection method which uses two materials or two color materials simultaneously in one mold. Two shot molding is good rate of productivity and economical because of no extra-progress necessary. The cowl grille is located in the bottom of wind shield glass and rolls as a passage of air inlet to inside of vehicle. It consists of body and seal. Firstly, the body is injected with PP. Next seal is extruded with EPDM and engineered and then assembled with body. These procedures lead high cost of production and the quality of part has problems. Therefore, it has effects on saving production cost and being a solution of the quality problems with the development of two shot molding cowl grille. It is guaranteed that two shot molding will be widely used in the vehicle parts industry afterwards.

• 한국산학기술학회논문지
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• 제17권9호
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• pp.663-668
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• 2016

연료의 경제성을 증가시키는 것이 신차 개발에 필수불가결한 이슈가 되고 있으며 연료 경제성을 개선하기 위한 가장 중요한 문제는 차량 무게를 감소시키는 것이다. 본 연구에서는 연료 경제성을 증가시키기 위하여 알루미늄 합금 소재와 같은 경량 소재를 사용하여 무게를 감량시키는 것에 관한 연구를 진행하였다. 이를 위하여 너클(knuckle)의 경량화 설계과정을 주철 소재인 기존 재질 대신에 310 MPa 급의 알루미늄 6061-T6 합금으로 대체함으로써 설계 형상의 변경에 따라 von-Mises stress의 변화를 살펴보는 방법을 통하여 제시하고자 한다. 재료의 변화에 따른 너클 동강성 해석결과를 비교하였으며 FCD600 주철 소재 대비 6061 알루미늄 합금으로 설계된 너클의 동강성은 약 30% 내외 더 우수한 것으로 나타났다. 보통 동강성의 경우 진동에도 영향을 주기 때문에 동강성이 큰 경우 진동적으로도 우수한 경향을 나타낸다. 본 연구를 통하여 경량화 설계에 대한 가이드가 되는 성과를 얻을 수 있었으며 차량용 너클 개발을 위한 최적 설계 조건을 제시하는 데 기여하고자 한다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.152-157
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• 2001

This paper is to model a 3D-shape product applying mathematically the data acquired from a 30 scanner and using an Automatic Design Program. The research studied in th reverse engineering up to now has been developed continuously and surprisingly. However, forming 3D-shape sol id models in CAE and CAM. based on the research, the study leaves much to be desired. Especially, analyses and studies reverse-designing automatically using measured data after manufacturing. Consequently, we are going to acquire geometric data using an 30 scanner in this study with which we will open a new field of reverse engineering by a program which can design a 3D-shape solid model in a CDA-based program automatically. Utilization of this program make it possible to minimize time in designing a product and establish a ADS(Automatic design system) program library to using all of the data from reverse engineering.

• Design & Manufacturing
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• 제2권5호
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• pp.16-20
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• 2008

Almost all injection molds have multi-cavity runner system for mass production, which are designed with geometrically balanced runner system in order to accomplish filling balance between cavity to cavity during processing; However, even though geometrically balanced runner is used, filling imbalances have been observed. In these day, the CAE has been used widely in injection molding. However, CAE with fusion mesh can't indicate such as jetting, flow mark and filling imbalance in multi cavity mold. In this study, we investigated the filling imbalance according to runner shapes by CAE analysis. As a result in CAE, in case of binary branch runner system, filling imbalance was indicated between cavity to cavity, but the flow pattern of each cavity uniformed in unary branch runner system.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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• pp.497-498
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• 2006

Powder Injection Molding (PIM) has recently been recognized as an advanced manufacturing technology for low-cost mass production of metal or ceramic parts of complicated geometry. With this regards, design technology of dental scaler tip PIM mold, which has complex shape, with the help of computer-aided analysis for powder injection molding process was developed. Compter aided analysis results, such as filling pattern, weldline formation, and air vent position prediction were investigated and eventually showed good agreements with experimental results.

• 한국CDE학회지
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• 제4권3호
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• pp.26-31
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• 1998

Recent trend of popularity of CAE(Computer Aided Engineering) tools and its availability, partly contributed by significant price reduction of H/W and SW, makes us believe CAE has already established terra firma as de jure tools, enablint the design improvement in the manufacturing am. However, if your jobs are required to be working closely with engineers located in the front line of manufacturing site, CAE is observed far from popularity, still being regarded as exclusive tools for engineers holding advanced degrees. Conventional methodologies depending on knowledge that was accumulated thorough trial and errors, depending primarily on engineering tables and formulas or proprietary know-how, are preferred as the de factor standard under the roof of contemporary development shops. Samsung camera, having stared its business since early 、80, has accumulated enough technological strength to compete in the world market. As today's consumers demand more sophisticated featured-lighter weight, built-in multi zoom and miniature size fitting in the palm-from camera manufacturer, so should Samsung camera respond to ever-delicate consumer's needs with great flexibility. Consequently conventional designers, without sophisticated analytical tools, with encounter solving the critical design factors that have never been treated as seriousness-marginal safety factors induced by reduced size of parts. In the study, CAE results of boss and gears were demonstrated as examples, which confirms the facts that the simple analysis done by front line designers, can bring distinguishable effects on the potential improvements of design and on the consequential influences on the future design process-simulation before actual tooling and productions.

• 기계저널
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• 제53권1호
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• pp.32-36
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• 2013

CAE(Computer Aided Engineering, 전산공학해석, '해석'으로 약칭)의 영역은 날이 갈수록 그 범위가 점점 더 넓어지고 있습니다. 기존의 해석은 제품을 설계하는 단계에 등장하여 설계자에게 보다 나은 설계안을 위한 방향을 제시해 주는 조연의 역할에 머물러 있지만, 지금은 제품개발의 시작단계인 디자인에서부터 중간단계인 설계, 그리고 끝단계인 생산기술개발까지 모든 분야에 없어서는 안될, 제품개발의 주연이 되어가고 있습니다.

• 기계저널
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• 제54권2호
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• pp.52-57
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• 2014

이 글에서는 컴퓨터 이용 공학(CAE : Computer Aided Engineering) 기술이 발달함에 따라 갈수록 중요해지는 통계적 모델 검증 및 보정(Statistical Model Validation and Calibration)을 수행하는 데 필요한 통계적인 기법들을 각 단계별로 상세하게 소개하고, 실제 제품 개발에 적용하는 데 있어서 예상되는 어려움과 향후 연구방향을 제시하고자 한다.

• 한국산학기술학회논문지
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• 제9권6호
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• pp.1726-1732
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• 2008

사출성형은 다양한 형태의 제품을 대량 생산할 수 있는 플라스틱 성형 공법중의 하나이다. 플라스틱 제품을 만들기 위해서는 고상의 재료를 액상으로 녹인 후 다시 고상으로 굳히는 과정을 거치는 데, 이 과정 중에 많은 문제점들이 발생을 하게 된다. 과거에는 이러한 문제를 해결하기 위해서 성형 후 금형 설계 변경 등의 시행착오적 방법을 사용하였으나, 성형과정에 대한 사출성형 CAE(Computer Aided Engineering)를 적용함으로써, 사전에 문제점을 파악하는 기술이 도입되었다. 플라스틱 제품의 큰 문제점 중 하나가 치수안정성이다. 특히 박막사출성형품은 게이트의 위치, 냉각채널과 온도에 따라서 변형량이 크게 달라진다. 본 연구에서는 현재 Stackmold방식으로 4개의 Cavity에 4개의 Hot-Runner가 설치된 금형을 통해 생산중인 DVD Tray 박막사출제품의 생산 원가 절감을 위해서 Cavity하나에 한 개의 Hot-Runner를 설계하기 위해서 CAE 해석을 통해 게이트의 위치, 냉각채널과 온도에 따라 비교하여 해석해 최적의 제품 설계를 하였다. CAE 해석에는 상업화된 CAE 프로그램인 Moldflow를 사용하였고, 수지는 PC+ABS를 사용하였다.