• Polymer(Korea)
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• v.25 no.6
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• pp.855-865
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• 2001

The optimization condition of injection molding for a commercial product of TV speaker grille of A Company was induced using a CAE software of Moldflow. The flow and packing phase analysis was performed by using flow balance, runner balance, and the intermediate one by using the above two balances, which were used for controlling the amount of packing resins into the cavity, Later, the analysis performed by using the measured viscosity (local database) at various shear rates and the results were compared with the computer simulation using the standard database. Flow balance induced minimized weld line resulted in a better appearance and physical properties of the were line, but exhibited a disadvantage of large deformation and gas formation due to over-packing of the molten resin in the center of the speaker grille. Runner balance improved the disadvantage of the flow balance by controlling the amount of molten resin injected from the gate, however resulted reduced mechanical properties and poor appearance of the weld line. However, the modified method induced from the flow and runner balance improved the disadvantages by changing the runner size. In addition, the analyses based on the local database and the standard database were compared. Although the measured viscosity was slightly higher and the temperature distribution was broader than the standard database, no distinct difference was obtained from the analysis using the two different databases.

• Journal of Korean Society for Quality Management
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• v.44 no.4
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• pp.935-949
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• 2016

Purpose: This study attempts to find out the optimum condition of the rotary cutter making pellet in the footwear outsole process. The pellets are used in the process of outsole rubber fabrication to reduce cycle time and save raw material. Methods: Computer simulations are used to analyze the maximum stress in the rotary cutter after designing a variety of cutter shapes. Taguchi method is used to identify the robust condition of the cutter. In $L_{18}$ orthogonal array, the control factors such as knife width, twisted angle, number of knives, diameter, knife depth and supported angle are considered and noise factors like assembly tolerance and amount of antifriction are allocated. Results: It is found that the most important factors to reduce maximum stress in the cutter are supported angle and diameter. Using Tacuchi's results, we can reduce 70% cycle time and 9% raw material compared to the traditional method using cutting die. Conclusion: When designing the rotary cutter, the best conditions are the diameter at its maximum allowable value and supported angle in the boundary of machine inner space.

• Proceedings of the KSR Conference
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• 2011.05a
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• pp.61-69
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• 2011

The noise and vibration which are occurred by equipment and rail under the train are directly delivered to passenger and effect on comfort. For this reason, Floating floor structure has been applied to Rolling Sotck for minimizing the noise and vibration. And in respect of Floating floor, the strength is an important design element. Because the train has many heavy equipments and accommodates lots of passenger. At the early design stage of Floating floor, different joint type and thickness of plywood, etc. were applied and some problem happened. To solve the problems and apply to the future projects, the standard model of Floating floor structure was required. To find optimum design and standard model for Floating floor structure of Rolling Stock, the applied Floating floor models were analysed by CAE (computer-aided engineering).

• Journal of the KSME
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• v.29 no.3
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• pp.279-293
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• 1989

CAD/CAM 시스템에서 유한요소해석에 필요한 과정들과 이와 관련된 기술 및 연구 동향을 살펴 보았다. 근래에 이르러 CAD/CAM 시스템의 개념이 초기의 자동제도 시스템에 그치지 않고, 이제는 제품의 설계 개발에서부터 제조에 이르는 일련의 엔지니어링 작업을 통합하는 CAE(Computer Aided Engineering) 시스템의 개념으로 발전되고 있으며, 우리나라에서도 이 분야에 많은 관심과 수요가 크게 늘고 있음은 당연한 추세라 할 수 있다. 그러나 아직까지 이에 필요한 소프트웨어들이 국내에서 개발되지 않아 전량 수입에 의존하고 있는 실정으로, 앞으로 이러한 수입추세는 점점 늘어날 것으로 전망된다. 더욱이 최근 들어 선진국들이 원천 프로그 램(source code)의 이전을 기피함에 따라 관련기술의 국산화가 어렵고, 이들의 응용에 제약이 많아 기술의 예속화가 우려된다 하겠다. 따라서 현재 국내의 산어 규모와 기술 수준으로 미루 어볼 때, 국내에서도 소프트웨어들을 개발해야 할 시점에 와 있다고 하겠다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.2
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• pp.77-82
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• 2018

Track shoes improve the off-road driving ability of tanks. The strength of the track shoe body directly affects the driving ability of tanks, self-propelled artillery, and armored vehicles. In this study, the design technique for track shoe body was investigated. To select the optimal design of track shoe body, three track shoe body models were suggested and compared. Tensile strength was calculated using computer-aided engineering (CAE) analysis. Compressive tests were conducted using the original tank sprocket because sprocket compression is critical to the lifespan of the track shoe body. As a result, one track shoe body design was selected and the process of track shoe body design was described.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.1
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• pp.108-112
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• 2006

A Study of birefringence in an aspheric lens of injection molding became more important to improve its optical properties. In the present study, the experimental study was carried out to investigate the relationship between birefringence and injection molded conditions. The processing factors are conditions include packing pressure, packing time, injection speed, melt temperature of optical resin and wall temperature. Birefringence was observed figures by using a polarizer in light. This experiments were carried out using the simulation software and injection molding machine.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.1
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• pp.84-91
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• 1997

In producing moldings by using an injection mold, several variables such as the metal mold and the condition of injection molding should be selected properly in order to obtain good quality of moldings. In this study, focussed are the mechanical properties of injection moldings, since many researches on injection have been focussed mainly on the molding quality, injection pressure, and bulk temperature but the properties of injection moldings have not been studied extensively. The mechanical properties of present injection moldings can be improved simply by changing the molding material and the injection conditon without changind the metal mold. To have the final products meet the specified molding quality and mechanical properties at the same time, the bulk temperature of injection, pressure variation, volumetric shrinkage, stress, and cooling should be analized by CAE(computer aided engineering) after injection mold design. In this paper, the effects of dischare condition on mechanical properties of injection moldings are studied by testing the moldings which are injected by varying injection conditions.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.4
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• pp.147-153
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• 2000

This paper presents a design method using CAE(Computer Aided Engineering ) with the consideration of reliability for optimal gear driving system. This method considered a configuration of the intermediate shaft. There are four mounting types, such as double straddle, double overhung, output gear overhung, and input ger overhung in the intermediate shaft. The reliability and life analysis are based on the two-parameter Weigbull distribution lives of the gears and bearing . The validity and feasibility of the proposed method are verified by the application to transmission of a industry machine.

• Journal of Auto-vehicle Safety Association
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• v.6 no.2
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• pp.43-48
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• 2014

The flexible pedestrian legform impactor(Flex-PLI) consisting of a flexible femur and tibia will be tested for pedestrian protection by global technical regulation(GTR) within the next couple of years as a replacement for the existing transport research laboratory(TRL) legform impactor. In this study, a computer aided engineering(CAE) model was used to perform the effect analysis of each injury with regard to the changes in tolerance factors with the baseline results without tolerance. The tolerance factors were the height of impactor from ground reference line, initial velocity of impactor and rotation of impactor.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.05a
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• pp.229-234
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• 1999

This thesis presents the design method using CAE(Computer Aided Engineering) with the consideration of reliability for optimal gear driving system. The validity and feasibility of the proposed method are verified by the application to transmission of machine tool. The reliability and life analysis is based on the two-parameter Weibull distribution lives of the gears and bearings. Ninety-percent of reliability life is the life of the component or system in million output rotations or hours at which ninety percent of identical components or system would survive under the given loading conditions.