• International Journal of Precision Engineering and Manufacturing
• /
• 제6권1호
• /
• pp.15-22
• /
• 2005

This research presents modeling of a functional surface that is constructed with a free-formed surface. The modeling of functional surfaces, being introduced in this paper, adopts a modified B-spline that utilizes an approximating technique. The modified B-Spline is constructed with altered control vertices. It is applied to measure the surface of an impeller blade. This research builds an algorithm accepting inputs of measured points. Generating the cutter-paths for NC machining employs the model of the constructed surfaces. The machined surfaces that are generated in several cases are compared with each other in the aspect of machining accuracy.

• ETRI Journal
• /
• 제23권2호
• /
• pp.85-95
• /
• 2001

The surface modeling capability of CAD systems is widely used to design products bounded by free form surfaces and curves. However, the surfaces or curves generated by popular data fitting methods usually have shape imperfections such as wiggles. Thus, fairing operations are required to remove the wiggles, which makes the surfaces or curves smooth. This paper proposes a new method based on the wavelet transform for fairing the surfaces or curves while preserving the continuity with adjacent surfaces or curves. The wavelet transform gives a hierarchical perspective of the surfaces and the curves, which can be decomposed into the overall sweep and details, i.e., local deviations from sweep like the wiggles. The proposed fairing method provides a similar effect on the mathematical surface as that of the grinding operation using sandpaper on the physical surface.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2002년도 제5회 압출 및 인발가공 심포지엄
• /
• pp.79-87
• /
• 2002

An attempt to automate the surface finishing process of the die and mould has been carried out. An UMB(Ultrasonic Micro Burnishing) equipment which brought the micro plastic cold deformation to the 3D sculptured surface of mold and dies by ultrasonic vibration and static load, was developed and installed at the head stock of a vertical machining center. To be satisfied with the required surface roughness and hardness, the DB based program was also developed and applied. This equipment composes of UMB equipement, CNC vertical machining center, CAD/CAM system and the DB based program fer optimal condition. UMB processing effect was obtained from initial value Ral.25 and Hk337 to Ra0.085 and Hk521 and similar result was shown in industrial mould application.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2000년도 춘계학술대회논문집A
• /
• pp.826-830
• /
• 2000

Sculptured surface machining plays a vital role in the process of bring new Products to the market place. A great variety of products rely on this technology for the production of the dies and moulds used in manufacturing. And, the use or CNC machines and CAD/CAM system has become a vital parts or product development process. But, cusp is inevitable by-product in sculptured surface machining, and it is very difficult to calculate the cusp height correctly. In this study, an analytical cusp height model is proposed considering the radius of the ball end mill, radius of machined workpiece and the inclined angle of convex or concave circular surface. Experiments were performed to check the validity of this proposed model and experimental results showed that the proposed cusp model were very effective.

• 오토저널
• /
• 제13권6호
• /
• pp.109-118
• /
• 1991

In this study, it is intended to investigate the effect of the grinding conditions such as table feed, down feed, cross feed of residual stress distribution. And this distribution is investigated upon the grinding direction and the its orthogonal direction at ground layers. The material is used carbon steel (SM20C) which usually used to motor axis. And in order to be considered as Bernoulli-Euler beam, the dimension of the specimen is appropriately designed. According as corroiding the ground surface, the residual stress layers are removed and strain which occured on account of unbalance of internal stress is detected by rosette-gate. Through A/D converter and computer, these values are saved and evaluated residual stress by stress-strain relation formula. Finally, these results are diagrammatized with Auto Cad. The results obtained are as follows. As the depth from the ground surface increases in grinding direction and its orthogonal direction, tensile residual stress exists in the surface, and subsequently it becomes compressive residual stress as it goes downward. As the table feed, the cross feed and the down feed increase, maximum residual stress is transformed form the tensile to the compressive.

• International Journal of CAD/CAM
• /
• 제8권1호
• /
• pp.11-20
• /
• 2009

The conventional methods of boundary-conformed 2D surfaces generation usually yield some problems. This paper deals with two boundary-conformed 2D surface generation methods, one conventional approach, the linear Coons method, and a new method, boundary-conformed interpolation. In this new method, unidirectional 2D surface has been generated using some of the geometric properties of the given boundary curves. A method of simultaneous displacement of the interpolated curves from the opposite boundaries has been adopted. The geometric properties considered for displacements include weighted combination of angle bisector and linear displacement vectors at all the data-points of the two opposite generating curves. The algorithm has one adjustable parameter that controls the characteristics of transformation of one set of curves from its parents. This unidirectional process has been extended to bi-directional parameterization by superimposing two sets of unidirectional curves generated from both boundary pairs. Case studies show that this algorithm gives reasonably smooth transformation of the boundaries. This algorithm is more robust than the linear Coons method and capable of resolving the 2D boundary-conformed parameterization problems.

• International Journal of CAD/CAM
• /
• 제1권1호
• /
• pp.23-32
• /
• 2002

In this paper, a new technique of space deformation for parametric surfaces with so-called extension function (EF) is presented. Firstly, a special extension function is introduced. Then an operator matrix is constructed on the basis of EF. Finally the deformation of a surface is achieved through multiplying the equation of the surface by an operator matrix or adding the multiplication of some vector and the operator matrix to the equation. Interactively modifying control parameters, ideal deformation effect can be got. The implementation shows that the method is simple, intuitive and easy to control. It can be used in such fields as geometric modeling and computer animation.

• 한국분말재료학회지
• /
• 제8권1호
• /
• pp.20-25
• /
• 2001

Most of mold manufacturing procedures have been automated by the introduction of NC machine tool and CAD/CAM system. But the three-dimensional surface curvature of the mold must be done by hand work of well-skilled workers. Magnetic abrasive polishing powders were investigated for surface polishing for 3D curvature. This study aims to investigate homogeneously distributed hard phase in Fe matrix and strong bonding between Fe-matrix and hard phase. The NbC powder, $B_4C$ powder and $Al_2O_3$ powder were mixed in Fe-matrix respectively. Mixed Fe-hard phase powders were compacted by press and then these were melted by plasma melting. According to SEM, XRD and OM observation, Fe-NbC magnetic abrsive powder had the most homogeneous distribution and strong bonding. As a result of magnetic polishing, the surface roughness before magnetic polishing, 1 ${\mu}m$ $R_{max}$, was reduced to 0.2 ${\mu}m$ $R_{max}$ over the entire inner surface of the tube.

• 동력기계공학회지
• /
• 제18권6호
• /
• pp.91-98
• /
• 2014

The purpose of this research is to investigate optimum machining conditions to improve the quality of die using the CAD/CAM system(Power Shape/Power Mill) and 3D printing. Surface roughness is widely used as an index for processing degree of accuracy. The Power Shape was used to model the shape of product. And the model shape is confirmed by 3D printing system(BFB-3000). Also, tool path and NC-codes were generated using Power Mill. Finally, the product was cut using CNC machine(NBS-2025). The cutting time and surface roughness were measured by measuring instrument. And then this process was repeated by changing the conditions to find optimal machining conditions. The surface roughness behavior with regard to specific factors were analyzed. Through this study, the optimal machining condition can be obtained.

• International Journal of CAD/CAM
• /
• 제6권1호
• /
• pp.139-148
• /
• 2006

Catmull-Clark subdivision scheme provides a powerful method for building smooth and complex surfaces. But the number of faces in the uniformly refined meshes increases exponentially with respect to subdivision depth. Adaptive tessellation reduces the number of faces needed to yield a smooth approximation to the limit surface and, consequently, makes the rendering process more efficient. In this paper, we present a new adaptive tessellation method for general Catmull-Clark subdivision surfaces. Different from previous control mesh refinement based approaches, which generate approximate meshes that usually do not interpolate the limit surface, the new method is based on direct evaluation of the limit surface to generate an inscribed polyhedron of the limit surface. With explicit evaluation of general Catmull-Clark subdivision surfaces becoming available, the new adaptive tessellation method can precisely measure error for every point of the limit surface. Hence, it has complete control of the accuracy of the tessellation result. Cracks are avoided by using a recursive color marking process to ensure that adjacent patches or subpatches use the same limit surface points in the construction of the shared boundary. The new method performs limit surface evaluation only at points that are needed for the final rendering process. Therefore it is very fast and memory efficient. The new method is presented for the general Catmull-Clark subdivision scheme. But it can be used for any subdivision scheme that has an explicit evaluation method for its limit surface.