• Title/Summary/Keyword: By-product of Bayer Process

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Properties of Chemical Grade and Smelting Grade Aluminium Trihydroxide (화학제품용 및 금속제련용 수산화알루미늄 제품 특성)

  • Kim, Dae-Woong;Baik, Yong-Hyuck
    • Journal of the Korean Ceramic Society
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    • v.38 no.9
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    • pp.822-828
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    • 2001
  • Bayer process is based on the extraction of aluminium trihydroxide from bauxite. The process is operated with the several criteria such as primary crystal size, particle size distribution and yield etc.. In this study basing on the previous results, an investigation on the effect of chemical grade and smelting grade aluminium trihydroxide precipitation condition were undertaken. As a result, particle size was 42∼44${\mu}$m form chemical grade product and 74∼77${\mu}$m for smelting grade product. The yield and solubility by acid of chemical grade product was higher than smelting grade product. The attrition index of smelting grade product was lower than that of other commercial product because primary crystal size of the smelting grade product was small.

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Effects of Alkali-Activated Soil Stabilizer Binder Based on Recycling BP By-Products on Soil Improvement (BP부산물을 재활용한 알칼리활성화 지반개량재의 지반개량효과에 관한 연구)

  • Lee, Yeong-Won;Kang, Suk-Pyo;Kim, Jae-Hwan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.158-165
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    • 2014
  • The enormous quantity of 'Bayer-Process by-products' (BP by-products) discharged by industries producing alumina from bauxite represents an environmental and economical problem. As it is mainly composed of $Fe_2O_3$, $Al_2O_3$, $SiO_2$, CaO and $Na_2O$, it is thought that using BP by-products as a construction material is an effective way to consume such a large quantity of alkaline waste. In this study, This study evaluates the effect of alkali-activated binder based on recycling BP by-products on soil improvement through the evaluation of slope stability and seepage flow numerical analysis. The results of analysis of ground slope safety at dry season and wet season meet standard (Ministry of Land, Infrastructure and Transport, 2006) Especially, when wet season, the ground used soil improving material meet standard, while the ground used soil-nailing method doesn't. Also, permeability coefficient of improved soil is smaller than that of natural soil and saturation depth of reinforced ground surface with improve soil is lower than that of natural soil.

Evaluation of Dispersion Characteristics for Liquefied Red Mud by Viscosity and Sediment Index (점도 및 침전지수에 의한 액상화 레드머드의 분산 특성평가)

  • Kang, Suk-Pyo;Kang, Hye-Ju
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.6
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    • pp.517-525
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    • 2017
  • Red mud is an industrial by-product produced during the manufacturing aluminum hydroxide ($Al(OH)_3$) and aluminum oxide($Al_2O_3$) from Bauxite ores. In Korea, approximately 2 tons of red mud in a sludge form with 50% moisture content is produced when 1ton of $Al_2O_3$ is produced through the Bayer process. In the paper, dispersion characteristics of liquefied red mud that does not require heating and grinding process for recycling were investigated through viscosity and sediment index. The results showed that the sediment index of liquefied red mud increased but viscosity of that decreased with a higher W/R ratio. Also we proposed the range of initial viscosity from 2000cP to 8000cP and target sedimentation index below 20% at elapsed time 180days for stable dispersion of liquefied red mud.

Pore Characteristics of Cement Mortar with Red Mud Content (레드머드 혼입에 따른 시멘트 모르타르의 기공특성)

  • Kang, Hye Ju;Hwang, Byuong Il;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.248-249
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    • 2017
  • Red mud is an industrial by-product produced during the manufacturing aluminum hydroxide (Al(OH)3) and aluminum oxide(Al2O3) from Bauxite ores. In Korea, approximately 2tons of red mud in a sludge form with 40~60% moisture content is produced when 1 ton of Al2O3 is produced through the Bayer process. An annual production of approximately 20tons are produced by company K, which is responsible for most of the domestic production. Therefore, in order to utilize Red Mud in the construction industry, this study evaluated the pore characteristics of ordinary portland cement mortar according to the red mud replacement ratio.

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The waste reduction technology of chloride contaminated red-mud from by-product of Bayer process

  • Shin, Hee-Young;Hyun, Jong-Yeong;Masuda, Kaoru;Ohya, Hitoshi;Endoh, Shigehisa
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.598-602
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    • 2003
  • The general red-mud minerals consist of hematite, sodalite, anatase, quartz, gibbsite and miner impurities. This gives serious environmental damage for the ocean disposal. It mixed with chloride compound and the content of chlorine is about 2,000-3,000ppm. This paper can be suggested the chloride reduction technology that is applied basically mineral processing by physical separation. Then it can be possible to produce the totally 24wt. $\%$ useful red-mud which chloride content is less then 400ppm.

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Characteristics on Compressive Strength of Cement Paste with Content of LRM Neutralized by Nitric Acid and Sulfuric Acid (질산 및 황산에 의해 중화된 액상화 레드머드의 첨가량에 따른 시멘트 페이스트의 압축강도 특성)

  • Kang, Suk-Pyo;Lee, Hee-Ra;Kang, Hye-Ju;Lee, Byeong-Gi
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.333-340
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    • 2019
  • Red mud is an industrial by-product produced during the manufacturing aluminum hydroxide (Al(OH)3) and aluminum oxide(Al2O3) from Bauxite ores. In Korea, aproximately 2 tons of red mud in a sludge form with 50% moisture content is produced when 1ton of Al2O3 is produced through the Bayer process. Neutralization of red mud will help to reduce the environmental impact caused due to its storage and also lessen significantly the ongoing management of the deposits after closure. It will also open opportunities for re-use of the residue which to date have been prevented because of the high pH. Moreover, attention to liquefied red mud(LRM) that does not require heating and grinding process for recycling is needed. In this paper, characteristics of compressive strength for cement paste with content of LRM neutralized by nitric acid and sulfuric acid. The results showed that compressive strength of cement paste with neutralized LRM is higher than that of cement paste with LRM.