• Title/Summary/Keyword: By-Product Materials

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Effect of Fineness Modulus of Reactive Aggregate on Alkali Silica Reaction

  • Jun, Ssang-Sun;Jin, Chi-Sub
    • International Journal of Concrete Structures and Materials
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    • v.4 no.2
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    • pp.119-125
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    • 2010
  • In this study, the effects of the fineness modulus of reactive aggregate on ASR expansion and ASR products have been investigated. The reactive aggregate used was metamorphic aggregate originated from Korea. ASR tests were conducted according to accelerated mortar bar test. The morphology and chemical composition of products formed in mortar bars, 5 years after the mortar bar test had been performed, were studied by scanning electron microscopy equipped with energy dispersive spectroscopy. Test results indicated that ASR expansion of mortar bars decrease in linear proportion to the fineness modulus of reactive aggregate. SEM images indicated that mortar bars showed reactive products formed in cement paste, within air voids and within cracks through particles except for the mortar bar with the fineness modulus of 3.25. The EDS analysis of the reactive products showed presence of silica, calcium and sodium, typical of ASR product composition.

MANUFACTURER′S PROCUREMENT DECISION ANALYSIS IN A SUPPLY CHAIN WITH MULTIPLE SUPPLIERS

  • Kim, Bowon;Park, Kwang Tae;Lee, Seungchul
    • Management Science and Financial Engineering
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    • v.6 no.2
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    • pp.1-28
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    • 2000
  • Supply chain management issues faced by a manufacturing company are considered in this paper. The supply chain consists of a manufacturing company and its suppliers. The manufacturer produces multiple products with inputs (e.g., raw materials) from the suppliers, but each product needs a different mix of these inputs. The market demand for the products is uncertain. We develop a mathematical model and algorithm, which can help the manufacturer to solve its procurement decision problem: how much of raw material to order from which supplier. The model incorporates such factors as market demand uncertainty, product's input requirement, supplier's as well as manufacturer's capacity, plus other costs comparable with those in a typical newsboy problem. Numerical examples are presented to see the interacting effects among critical parameters and variables.

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FE Analysis and Die Design of The Multi-stage Rectangular Deep Drawing Process with the Large Aspect Ratio (세장비가 큰 다단계 사각형 디프드로잉 성형공정해석 및 금형설)

  • 김홍주;구태완;강범수
    • Transactions of Materials Processing
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    • v.10 no.6
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    • pp.456-464
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    • 2001
  • Deep drawing and ironing are tile major process today in manufacturing of aluminum alloy battery case used in cellular phone. Most of these process require multi-stage ironing following the deep drawing and redrawing processes. The practical aspects of this technology are well known and gained through extensive experiment and production know-how. However, the fundamental aspects of these processes are relatively less known. Thus, it is expected that process analysis using FEM techniques would provide additional detailed information that could be utilized to improve the process condition. This paper illustrates the application of process modeling to deep drawing and redrawing operations. To verify the simulation results, the experimental investigations were also carried out on a real industrial product. The numerical analysis by FEM shows good agreement with the experimental results in view of the deformation shape of the product. A commercially available finite element code LS-DYNA3D was used to simulate deep drawing and redrawing operations.

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A Study on the Construction of GCM System (GCM 시스템 구축 방안에 관한 연구)

  • Lee, Doo-Yong;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.16 no.1
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    • pp.201-206
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    • 2014
  • GCM(Green Chain Management) is being spread by that companies which apply with eco-friendly concept in entire SCM(Supply Chain Management) perspective is being increased for resolving some recent environmental problems. There are reasons that numerous companies focus on GCM. At first various governments began to directly manage components and material contents about various noxious substances. Second, environment problem management in the entire logistics process from procurement of product materials to distribution of product became to be important according to introduction of certification system that evaluate the environmental impact throughout life-cycle of products. Purposes of this paper are 1) to analyze the GCM process whose important is more increasing in the recent logistics environment change, 2) to comprehend places and sources that generate environmental elements like energy consumption and greenhouse gas emissions in elements of logistics function, and 3) to construct integrated GCM system for observing activity of logistics function throughout life-cycle of products.

Optimum Injection Molding Condition Search With Process Monitoring System (공정 모니터링 시스템을 이용한 최적 사출 조건 설정)

  • Kang, J.K.;Cho, Y.K.;Chang, H.K.;Rhee, B.O.
    • Transactions of Materials Processing
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    • v.16 no.1 s.91
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    • pp.54-60
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    • 2007
  • Optimum injection molding condition for a box mold was searched by the Response Surface Analysis(RSA) with the aid of process monitoring system(PMS). Process variables on the control panel of the injection molding machine such as barrel temperatures, screw speed profile, holding pressures, etc. cannot guarantee the uniformity of the material variables directly related with the state of the product in the mold cavity. In order to make sure the state of the resin in the cavity, pressures and temperatures in the cavity, runner and nozzle were monitored in the experiment with the PMS. To accomplish the consistency of the molding process, dependent variables such as the switchover point and holding time were searched with the PMS. With a proper objective function about deflection of the box-type product, the optimum injection molding condition was obtained.

Optimal Blank Design using Virtual Try-Out Method (가상 트라이 아웃 방법을 이용한 최적 블랭크 설계)

  • Ko, Dae-Lim;Jung, Dong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.31-36
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    • 2008
  • Sheet metal forming has some merits that are less loss of materials in process, less time-consuming and it makes mass product possible. The product produced by sheet metal forming process has high strength compared to the weight and better surface characteristics. Therefore, sheet metal forming process is a lot used in automobiles, aircrafts, electronics and appliances. This paper made the process design for forming Bracket Front Back Frame Lower, determined the blank shape and size using PAM-STAMP, commercial software and evaluated formability. It has been proved that the optimal blank through the result forming analysis has advantage in terms of formability and spring back compared to the rectangular blank.

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A Study on Evaluation of Insulation Reliability for High-Voltage Motor Stator Windings (고압 유도전동기 고정자 권선의 절연 신뢰성 평가에 관한 연구)

  • Hwang, Don-Ha;Shim, Woo-Yong;Kang, Dong-Sik;Kang, Do-Hyun;Kim, Yong-Joo
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1909-1912
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    • 2002
  • Recently, domestic electrical parts and materials without safety and reliability are avoided by consumers and introducing the product liability (PL) law. Therefore, the dependance on import product of electrical machines will be increased in the future. In this paper, high-voltage induction motor ensures reliance that can maintain the performance of machines for a long time. Furthermore, the test of reliability evaluation that predicts a remaining life and breakdown test of the stator winding are performed. Also, this paper introduces various reliability assessment tests for getting reliability of the stator winding insulation in high-voltage motor.

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Process Design of Cold Forging for Automobile Air Conditioner Pulley using a Solid Billet (중실소재를 이용한 자동차 냉방기용 풀리의 냉간 단조 공정 설계)

  • 정덕진;김동진;김병민
    • Transactions of Materials Processing
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    • v.6 no.4
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    • pp.329-337
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    • 1997
  • Forging of an inner pulley for compressor clutch assembly of car air conditioner is investigated in this study. In cold forging of inner pulley, the design requirements are to keep the same height of the inner rib and the outer one, and to make uniform the hardness distribution in the forged product. Using the rigid-plastic finite element simulation. we design the optimal process conditions, which has a performing operation. Also the final product configuration of forging has to be designed again in view of the metal flow involved in the operation, derived from the finite element simulations. The forged pulley is investigated by checking the hardness distribution and it is noted that the distribution has improved to be even and high enough for industrial application.

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The Influence of Powder Compaction Pressure on Density and Dimension of a Powder Metallurgy Product (분말야금 공정 중 분말 성형압력이 밀도와 치수에 미치는 영향)

  • Cho, J.H.;Kwon, Y.S.;Chung, S.T.;Lee, M.C.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.244-249
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    • 2007
  • The influence of powder compaction pressure on the hydraulic cylinder block fabricated by powder metallurgy is investigated in this study. The cylinder block is compacted with powder under various compaction pressures and then sintered, and its density and dimensions are measured to reveal the relationship of the powder compaction pressure with the product quality. Moreover, finite element analyses of the density distributions are carried out under the same conditions with the experiments and the predicted results are compared with the measured ones.

Formation of the Polycaprolactam between Layers of the [DEACOOH]-Montmorillonite Intercalations Complex and Its Characterization

  • Cho, Sung-Jun
    • Journal of the Korean Ceramic Society
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    • v.43 no.4 s.287
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    • pp.207-212
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    • 2006
  • [ ${\varepsilon}-caprolactam$ ] was polymerized in the layers of the [DEACOOH]-Montmorillonite intercalations complex at high temperatures ranging from 250% to 260% formed from Na-Montmorillonite and 10-Carboxy-n-decyldimethylethylammonium bromide to achieve [DEACOOH]-Polycaprolactam-Montmorillonite, in which an inorganic polymer (montmorillonite) is chemically combined with an organic polymer (polycaprolactam). The results of X-ray and IR analyses for the samples obtained after polymerization showed that the polymerization reaction was successfully accomplished. For the purpose of studying the polymeric reaction product more precisely, the polymerized product was separated from the silicate layers and analyzed with an X-ray diffractometer and an IR-spectrometer. A comparison of the results of the X-ray and IR analyses of the separated polymer and the polymer that was synthesized by the reaction of ${\varepsilon}-caprolactam$ solely with the organic cation without montmorillonite showed that the obtained both polymers are identical compounds.