• Title/Summary/Keyword: By-Product Materials

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환경친화적 절삭가공방법에 관한 연구 - LCA적용 (A Study on Environmentally Conscious Manufacturing Processes using LCA)

  • 김종복;한영근
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2000년도 춘계공동학술대회 논문집
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    • pp.625-629
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    • 2000
  • The objective of ECMS(Environmentally Conscious Manufacturing Systems) is to consider environmental effects through the entire product life cycle from product development stage to design, manufacturing, supplying, using and disposing stage. Recently, environment-oriented recycling, reusing and manufacturing technologies have been researched actively in every engineering fields. In the field of chemical engineering, HHS (Health Hazard Scores) which classifies and analyzes hazardous materials in production processes has been presented. Metal cutting processes also have a lot of harmful factors, and especially hazardous components in cutting fluids have been known to have a bad effect on workers and working area. However, research works such as HHS have been little accomplished in metal cutting processes. In this research, a environmentally conscious machining process is presented by classifying hazardous components in cutting fluids, by using LCA(Life Cycle Assessments) and HHS method, and by evaluating environmental effects from cutting fluids.

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전과정평가를 이용한 절삭유 선택방법에 관한 연구 (A Study on Selecting Method of Cutting Fluid using LCA)

  • 김종복;한영근
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2000년도 춘계학술대회
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    • pp.225-239
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    • 2000
  • The objective of ECMS(Environmentally Conscious Manufacturing Systems) is to consider environmental effects through the entire product life cycle from product development stage to design, manufacturing, supplying, using and disposing stage. Recently, environment-oriented recycling, reusing and manufacturing technologies have been researched actively in every engineering fields. In the field of chemical engineering, HHS(Health Hazard Scores) which classifies and analyzes hazardous materials in production processes has been presented. Metal cutting processes also have a lot of harmful factors, and especially hazardous components in cutting fluids have been known to have a bad effect on workers and working area. However, research works such as HHS have been little accomplished in metal cutting processes. In this research, a environmentally conscious machining process is presented by classifying hazardous components in cutting fluids, by using LCA(Life Cycle Assessments) and HHS method, and by evaluating environmental effects from cutting fluids.

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단조/절삭 베벨기어의 열처리 변형에 관한 연구 (A Study on the Distortion induced by Heat Treatment on Automobile Bevel Gears)

  • 강우진;김명곤;조종래;이정환;이영선;배원병
    • 소성∙가공
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    • 제12권3호
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    • pp.221-227
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    • 2003
  • Heat treatment is widely used in various manufacturing Processes to enhance the quality of a Product such as strength, surface hardness, and service life. In the heat treatment, there is dimensional change or distortion of the product, which critically influences the dimensional accuracy of precision parts. In this study, the distortion of a straight bevel gear induced by heat treatment is investigated in two cases. In the first case, the distortion induced by heat treatment we compared between a forged bevel gear and a machined bevel gear. In the second case, the distortion of an annealed gen is compared with that of a quenched gear. And finite element analysis has been Performed to predict the distortion of a heat-treated and machined bevel gear. The predicted values are compared with the experimental values.

Synthesis of lanthanum oxyfluoride by grinding lanthanum oxide with poly (tetrafluoroethylene)

  • Lee Jaeryeong;Ahn Jonggwan;Kim Dongjin;Shin Heeyoung;Chung Hunsaeng;Saito Fumio
    • 한국지구물리탐사학회:학술대회논문집
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    • 한국지구물리탐사학회 2003년도 Proceedings of the international symposium on the fusion technology
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    • pp.624-628
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    • 2003
  • Lanthanum oxyfluoride can be synthesized by mechanochemical (MC) reaction between lanthanum oxide ($La_2O_3$) and polytetrafluoroethylene (PTFE, ($({CF_2CF_2}_n)$) in air using a planetary mill. MC reaction between the two materials induced from intensive grinding operation. The MC reaction is almost finished by 240min, and the products ground for 240min or more are composed of LaOF, amorphous $La(CO_3)F$ and amorphous carbon (C). Heating this MC reaction products at $600^{\circ}C$ enables us to eliminate amorphous C and decompose $La(CO_3)F$ into LaOF, so that pure LaOF material can be obtained as the final product. The average particle size of the final product (purified LaOF) is around few ten nanometers.

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Enhancement of Borneo's Indegenous Design

  • Rahman, Khairul Aidil Azlin Abd
    • 한국감성과학회:학술대회논문집
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    • 한국감성과학회 2008년도 추계학술대회
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    • pp.42-45
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    • 2008
  • Derivation of modern products from the by gone age has contributed much for the new modern living. It has been generally recognized that the various ethnicities in Borneo with different backgrounds had made Borneo a place of cultural diversity. However as time passed, most indigenous products are no longer in used or are stored in poor condition. Most products nearly aged over a century are still in a good condition with invaluable sentiments. Indigenous product is an artifact that had been designed and used by certain community of people such as tools, clothing, crafts and goods. Each design may have its own identity to the community. Some of the indigenous products which are no longer in use at present are kept by the community as their collections. The research reveals similarities in the interests of indigenous products, concerns and realities of indigenous communities from the different regions. The study suggests that learning about indigenous materials, such as hand-made products and machine-made products is necessary for the local industry to develop a product identity that is distinctly local. Most indigenous products show evidence of connections to old traditions, yet are new to the design market.

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LCA 기법을 통한 환경친화적 가공 방법에 관한 연구 (A Study on Environmentally Conscious Machining Processes using LCA)

  • 한영근;김종복
    • 대한안전경영과학회지
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    • 제2권1호
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    • pp.141-159
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    • 2000
  • The objective of ECMS(Environmentally Conscious Manufacturing Systems) is to consider environmental effects through the entire product life cycle from product development stage to design, manufacturing, supplying, using and disposing stage. Recently, environment-oriented recycling, reusing and manufacturing technologies have been researched actively in every engineering fields. In the field of chemical engineering, HHS(Health Hazard Scores) which classifies and analyzes hazardous materials in production processes has been presented. Metal cutting processes also have a lot of harmful factors, and especially hazardous components in cutting fluids have been known to have a bad effect on workers and working area. However, research works such as HHS have been little accomplished in metal cutting processes. In this research, a environmentally conscious machining process is presented by classifying hazardous components in cutting fluids, by using LCA(Life Cycle Assessments) and HHS method, and by evaluating environmental effects from cutting fluids.

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SLM 방식으로 적층 제조된 Ti-6Al-4V 합금의 HIP 처리에 따른 준정적 및 동적 기계적 특성 변화 (Influence of Hot Isostatic Press on Quasi-static and Dynamic Mechanical Properties of SLM-printed Ti-6Al-4V Alloy)

  • 장지훈;최영신;김형균;이동근
    • 열처리공학회지
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    • 제33권3호
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    • pp.99-106
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    • 2020
  • Selective laser melting (SLM) is an additive manufacturing process by melting metallic powders and stacking into layers, and can product complex shapes or near-net-shape (NNS) that are difficult to product by conventional processes. Also, SLM process is able to raise the efficiency of production by creating a streamlined manufacturing process. For manufacturing in SLM process using Ti-6Al-4V powder, analysis of microstructural evolution and evaluation of mechanical properties are essential because of rapid melting and solidification process of powders according to high laser power and rapid scan speed. In addition, it requires a post-processing because the soundness and mechanical properties are degraded by defects such as pore, un-melted powder, lack-of-fusion, etc. In this study, hot isostatic press (HIP) was conducted as a post-processing on SLM-printed Ti-6Al-4V alloy. Microstructure of post-processed Ti-6Al-4V alloy was compared to as-built Ti-6Al-4V, and the evolution of quasi-static (Vickers hardness, room temperature tensile characteristic) and dynamic (high-cycle fatigue characteristic) mechanical properties were analyzed.

HPLC-DAD-MS를 이용한 천연염색 면직물의 천연색소 지표성분에 대한 분석 (Analysis of Natural Pigment Indicator Components of Natural Dyed Cotton Fabrics Using HPLC-DAD-MS)

  • 이원경;김종훈;김문정;박윤철;이범훈
    • 한국염색가공학회지
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    • 제32권4호
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    • pp.255-264
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    • 2020
  • With the development of synthetic dyes, excellent dyeing properties and massive production became possible. On the other hand, natural dyeing technology has gradually disappeared. However, the international environmental and human safety requirements of the apparel and textile industry are increasing, and there is a growing interest in safer and more environmentally friendly products. Accordingly, the public's interest in natural dyeing is increasing. To meet these demands, it is first necessary to clarify the stages of production and distribution of natural dyes. It is necessary to evaluate whether the product is a natural dye product and study the suitability of the natural dye product through qualitative and quantitative assessment of the indicator components of the natural dye. Typical of three natural dyes did qualitative and quantitative analysis by HPLC-DAD and HPLC-MS. Products dyed using natural dye three products were analyzed, and the presence or absence of detection of each indicator components was confirmed to confirm whether the product was dyed using natural dyes.

분리배출이 용이한 크림제형용 화장품 패키징 개발 (Development of Cosmetic Packaging for Cream Formulation with Easy Separation and Discharge)

  • 유상규;강호상;오재영
    • 한국포장학회지
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    • 제29권2호
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    • pp.73-78
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    • 2023
  • The cosmetics industry faces a significant challenge in addressing the decreased recycling rate of cosmetic containers due to the composite materials used to meet consumers' aesthetic satisfaction. To address thees issues, eco-friendly packaging solutions such as refill packaging and single-material use have been developed. However, the market for eco-friendly cosmetics packaging requires a product that meets consumers' demands for aesthetics, sensitivity, and eco-friendliness while also performing as well as existing products. This study presents a solution to the challenge of the decreased recycling rate of cosmetic containers by developing a new cosmetic packaging product for cream formulations. The product features an easily separable and dischargeable internal refill container, while maintaining the design aesthetics of the external container. Through various tests, the product was shown to be of equivalent quality and performance to existing cream cosmetic packaging, with no leakage or defects observed. Furthermore, the use of a single-material polypropylene refill container is expected to contribute to the improvement of the plastic recycling rate.

반도체 작업환경 내 부산물로 생성되는 실리카 입자의 크기, 형상 및 결정 구조 (Size, Shape, and Crystal Structure of Silica Particles Generated as By-products in the Semiconductor Workplace)

  • 최광민;여진희;정명구;김관식;조수헌
    • 한국산업보건학회지
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    • 제25권1호
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    • pp.36-44
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    • 2015
  • Objectives: This study aimed to elucidate the physicochemical properties of silica powder and airborne particles as by-products generated from fabrication processes to reduce unknown risk factors in the semiconductor manufacturing work environment. Materials and Methods: Sampling was conducted at 200 mm and 300 mm semiconductor wafer fabrication facilities. Thirty-two powder and airborne by-product samples, diffusion(10), chemical vapor deposition(10), chemical mechanical polishing(5), clean(5), etch process(2), were collected from inner chamber parts from process and 1st scrubber equipment during maintenance and process operation. The chemical composition, size, shape, and crystal structure of silica by-product particles were determined by using scanning electron microscopy and transmission electron microscopy techniques equipped with energy dispersive spectroscopy, and x-ray diffractometry. Results: All powder and airborne particle samples were composed of oxygen(O) and silicon(Si), which means silica particle. The by-product particles were nearly spherical $SiO_2$ and the particle size ranged 25 nm to $50{\mu}m$, and most of the particles were usually agglomerated within a particle size range from approximately 25 nm to 500 nm. In addition, the crystal structure of the silica powder particles was found to be an amorphous silica. Conclusions: The silica by-product particles generated from the semiconductor manufacturing processes are amorphous $SiO_2$, which is considered a less toxic form. These results should provide useful information for alternative strategies to improve the work environment and workers' health.