• Title/Summary/Keyword: Bump Bearing

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An Experimental Study on the Static and Dynamic Characteristics of High Speed Air Foil Bearings (고속 공기 포일 베어링의 정적${\cdot}$동적 특성에 관한 실험적 연구)

  • Jo Jun-Hyeon;Lee Yong-Bok;Kim Chang-Ho;Rhim Yoon-Chul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.186-194
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    • 2004
  • Experiments were conducted to determine the structural static and dynamic characteristics of air foil bearings. The housing of the bearing on the journal was driven by an impact hammer which was used to simulate dynamic forces acting on the bump loll with various leading condition. Two different bump foils (Cu-coated bump and viscoelastic bump) were tested and the static and dynamic coefficients of two bump foils compared, based on the experimental measurements for a wide range of operating conditions. The static and dynamic characteristics of air foil bearings were extracted 0rpm the frequency response function by least square method and IV(Instrumental Variable) method. The experiment was tested at 0rpm and $10,000\~16,000rpm$, and loaded on $50\~150N$. From the test results, the possibility of the application of high load and high speed condition is suggested.

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The Static Performance Analyses of Air Foil Journal Bearings Considering Three-Dimensional Structure of Bump Foil (범프포일의 3차원 형상을 고려한 공기 포일저널베어링의 정특성 해석)

  • Lee, Dong-Hyun;Kim, Young-Chul;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.256-262
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    • 2005
  • The calculation of bump foil deflection is very important to predict the performance of foil bearings more accurately, because the foil bearings consist of top foil and its elastic foundation usually called bump foil. For the purpose of this, a finite element model considering 3-dimensional structure of the bump foil is developed to calculate the deflection of inter-connected bump. The results obtained from the suggested model are compared and analyzed with those from the previous proposed deflection models. In addition, load capacity of the foil bearings is analyzed by using this model.

Development of Foil Journal Bearing for Turbo Machinery (터보기기용 포일 저널 베어링 개발)

  • Kim, Kyeong Su;Lee, Ki Ho;Kim, Seung Woo
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.475-481
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    • 2001
  • Foil bearings have been successfully used for small high speed rotors, such as ACM(Air Cycle Machine), turbo charger, turbo compressor, high speed motor, etc. Recently advanced researches are concentrated on the high load capacity and the extreme temperature foil bearings to extend the application boundary. Some bearings are already adopted into cryogenic machines and micro gas turbines. In this paper, a foil journal bearing designed for high load capacity, which is under development, is introduced. The bearing is for the turbo refrigerator which has a rotor of 18${\~}$25 kgf rotating at 23,000${\~}$38,000 rpm. This application is well beyond conventional spectrum of foil bearings because the rotor is relatively heavy and the rotational speed is low. Therefore, the development is challenging. The foil bearing is a bump type, the size is 60mm in diameter and 50mm in length, the operating fluid is air and rotational speed is 26,000 rpm. In-house software was developed and used for bearing design. Tested maximum load capacity is 80kgf, 0.62 in terms of load capacity coefficient, and testing is being continued.

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A Study on the Lift-off Characteristics of an Air-lubricated Bump Foil Journal Rearing (공기윤활 범프 저어널 베어링의 부상 특성에 관한 연구)

  • 이용복;김창호;이남수;최동훈
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.441-446
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    • 2001
  • In this paper the effect of bump compliance, load, and the number of pad on the lift-off speed is studied. When the load is greater and bump compliance lower, the shaft is lifted off at higher rotating speed. And when the load is applied near the center of pad, lift-off speed is lower. When the number of pad increases, the lift-off speed is higher. The lift-off characteristics can be used to lengthen the lift time of the coating and design the rotating machinery supported by bump bearings.

A Numerical Dynamic Simulation of the Slider in HDD (하드디스크 슬라이더의 동적수치해석)

  • 김도완;임윤철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.146-153
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    • 1999
  • A numerical dynamic simulation is necessary to investigate the capacity of the HDD. The slider surface become more and more complicated to make the magnetized area smaller and readback signal stronger. So a numerical dynamic simulation must be preceded to develop a new slider in HDD. The dynamic simulations of air-lubricated slider bearing have been peformed using FIFD(Factored Implicit Finite Difference) method. The governing equation, Reynolds equation Is modified with Fukui and Kaneko model(FK model) which includes the first and the second-order slip. The equations of motion for the slider bearing are solved simultaneously with the modified Reynolds equation for the case of three degrees of freedom. The slider transient response for disk step bump and slider impulse force is given for various case and for iteration algorithm and new algorithm.

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Thermo-Fluid-Structure Coupled Analysis of Air Foil Thrust Bearings using Shell Model (쉘 모델을 이용한 공기 포일 스러스트 베어링의 열-유체-구조 연동 해석)

  • Jong wan Yun;So yeon Moon;Sang-Shin Park
    • Tribology and Lubricants
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    • v.40 no.1
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    • pp.17-23
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    • 2024
  • This study analyzes the thermal effects on the performance of an air foil thrust bearing (AFTB) using COMSOL Multiphysics to approximate actual bearing behavior under real conditions. An AFTB is a sliding-thrust bearing that uses air as a lubricant to support the axial load. The AFTB consists of top and bump foils and supports the rotating disk through the hydrodynamic pressure generated by the wedge effect from the inclined surface of the top foil and the elastic deformation of the bump foils, similar to a spring. The use of air as a lubricant has some advantages such as low friction loss and less heat generation, enabling air bearings to be widely used in high-speed rotating systems. However, even in AFTB, the effects of energy loss due to viscosity at high speeds, interface frictional heat, and thermal deformation of the foil caused by temperature increase cannot be ignored. Foil deformation derived from the thermal effect influences the minimum decay in film thickness and enhances the film pressure. For these reasons, performance analyses of isothermal AFTBs have shown few discrepancies with real bearing behavior. To account for this phenomenon, a thermal-fluid-structure analysis is conducted to describe the combined mechanics. Results show that the load capacity under the thermal effect is slightly higher than that obtained from isothermal analysis. In addition, the push and pull effects on the top foil and bump foil-free edges can be simulated. The differences between the isothermal and thermal behaviors are discussed.

Experimental study of dynamic response of a slider(A Measurement of Slider Dynamic Using DFHT) (슬라이더의 동적거동에 대한 실험적 고찰(DFHT를 이용한 슬라이더의 동적거동 측정 방법))

  • 강태식;김재원;박노열
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.1117-1121
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    • 2001
  • The dynamic behavior of slider is investigated using Dynamic Flying Height Tester(DFHT). The dependence of slider's dynamic fluctuation on disk velocity is measured, and a comparison is made with the computational result.

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Study on the Oil-free Turbocharger Supported by Air Foil Bearing (공기 포일 베어링으로 지지되는 무급유 터보 과급기 회전체 설계에 대한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.453-458
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    • 2002
  • The feasibility study on supporting a turbocharger rotor on air foil bearing is investigated. Based on finite difference method and Newton-Raphson method, the static equilibrium position of a turbocharger rotor is predicted. And using finite difference method and perturbation method, dynamic characteristics of air foil bearings are calculated. Rotordynamic analysis is performed by finite element method, with collaboration of calculated stiffness and damping of foil bearing. The effect of compliance and clearance of bump foil bearing on the oil-free turbocharger is investigated in terms of rotordynamics. And the critical speeds, eccentricity ratio, vibration amplitude, and stability are considered. It is demonstrated that foil bearings offer a rlausible replacement for oil-lubricated bearings in turbocharger.

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Performance Test of Double-Bumped Air Foil Bearings (이중범프 공기포일베어링의 성능시험)

  • Kim, Young-Cheol;Lee, Dong-Hyun;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.25 no.2
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    • pp.108-113
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    • 2009
  • This paper presents a experimental results for the performance evaluation of a double-bumped air foil bearing. The test results of a double-bumped AFB is compared with a single-bumped AFB at a heavily-loaded condition. The diameter of the test bearing is 50 mm, and the axial length is 50 mm. Nominal clearance of the single-bumped AFB is evaluated as $105{\mu}m$, and that of the double-bumped AFB is as $95{\mu}m$. The test of the AFBs are demonstrated at 3 test mode; the load variation mode, the speed variation mode, and start-stop mode. The single-bumped AFB demonstrated a upward load-carrying capacity of 95 N and a downward load-carrying capacity of 130 N at 20,000 rpm. The double-bumped AFB demonstrated a upward load-carrying capacity of 170 N and a downward load-carrying capacity of 170 N at 20,000 rpm. The single-bumped AFB demonstrated a downward lift-off speed of 16,300 rpm at 105 N. The double-bumped AFB demonstrated a downward lift-off speed of 15,400 rpm at 105 N. The start-stop test of the AFBs assure 5,000 cycle endurance life. The test results are compared with the theoretical calculation results. The test and theorectical results show thata double-bump air foil bearing provides a higher load-carrying capacity, stiffness and damping than a single-bump air foil bearing in a heavily-loaded condition.

A Study on the Oil-free Turbocharger Supported by Air Foil Bearing (공기 포일 베어링으로 지지되는 무급유 터보 과급기 회전체 설계에 대한 연구)

  • Lee Yong-Bok;Kim Tae-Ho;Kim Chang-Ho;Sa Jong-Sung;Lee Nam-Soo
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.1 s.18
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    • pp.51-56
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    • 2003
  • The feasibility study on the oil-free turbocharger supported by air foil bearings is investigated. Using the perturbation method, dynamic characteristics of air foil bearings are calculated based on the static equilibrium position of a turbocharger rotor is predicted. With collaboration of calculated stiffness and damping of foil bearing, rotordynamic analysis is performed using the finite element method. The effects of bump compliance and bearing clearance on rotordynamic characteristics of the oil-free turbocharger such as the critical speeds, eccentricity ratio, vibration amplitude and stability are investigated.