• 제목/요약/키워드: Bulk Material

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Micro-EDM Feasibility and Material Properties of Hybrid Ti2AlC Ceramic Bulk Materials (하이브리드 Ti2AlC 세라믹 소결체의 재료특성 및 Micro-EDM 유용성 연구)

  • Jeong, Guk-Hyun;Kim, Kwang-Ho;Kang, Myung-Chang
    • Journal of Powder Materials
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    • v.21 no.4
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    • pp.301-306
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    • 2014
  • Titanium alloys are extensively used in high-temperature applications due to their excellent high strength and corrosion resistance properties. However, titanium alloys are problematic because they tend to be extremely difficult-to-cut material. In this paper, the powder synthesis, spark plasma sintering (SPS), bulk material characteristics and machinability test of hybrid $Ti_2AlC$ ceramic bulk materials were systematically examined. The bulk samples mainly consisted of $Ti_2AlC$ materials with density close to theoretical value were synthesized by a SPS method. Random orientation and good crystallization of the $Ti_2AlC$ was observed at $1100^{\circ}C$ for 10 min under SPS sintering conditions. Scanning electron microscopy results indicated a homogeneous distribution and nano-laminated structure of $Ti_2AlC$ MAX phase. The hardness and electrical conductivity of $Ti_2AlC$ were higher than that of Ti 6242 alloy at sintering temperature of $1000^{\circ}C{\sim}1100^{\circ}C$. Consequently, the machinability of the hybrid $Ti_2AlC$ bulk materials is better than that of the Ti 6242 alloy for micro-EDM process of micro-hole shape workpiece.

Magnetic Force Properties of Superconducting Bulk (초전도 벌크의 자기적 특성을 위한 간편한 시스템)

  • Sang Heon Lee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.1
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    • pp.70-73
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    • 2023
  • To improve superconductor properties, the size of the crystal grains of the superconductor should be adjusted, the amount of electricity flowing through the superconductor should be increased, and the superconductor should be designed to withstand external magnetic fields. It is necessary to control the microstructure so that many flux pinning centers are developed inside the superconductor so that defects are generated physically or chemically, and the micro secondary phase for trapped magnetic flux must be dispersed inside the superconductor. In order to measure the superconducting magnetic force of the superconducting bulk in a simplified manner, the superconducting magnetic force was analyzed using an Nd-Fe-B permanent magnet of 3.80 kG. In particular, by delaying the growth of partially melted Y2BaCuO5 particles, we devised a plan to refine Y2BaCuO5 particles to effectively improve superconducting magnetic force, and analyzed superconducting magnetic force in a single crystal YBa2Cu3O7-y superconducting bulk using a gauss meter. The melted superconducting bulk traps 80% or more of the applied magnetic field, and can be used as a bulk magnet of high magnetic field magnetization applicable to electric power equipment.

Analysis of bulk freight transportation (벌크화물 수송실태 분석)

  • Lee, Suk;Kim, Young-Joo;Kim, Kyoung-Tae;Kwon, Yong-Jang;Kim, Seung-Mo
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.3278-3288
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    • 2011
  • Bulk freight is transported by a freight car, ship and tank lorry without packaging in a state of particles or powders. In korea, the main bulk freight include oil, grain, coal, cement, iron ore and these are occupied nearly 30% of the volume of gross domestic freight transportation. Therefore it is in important to transport efficient bulk freight transport system for the improvement of national distribution competitive as raw material for industry. Generally environment-friendly transfer modes such as railway and sea transport play an important role in bulk freight transport due to the mass transfer characteristics of bulk freight. This study is carried out for examining the problem of oil, grain, coal, cement, ore transportation through analyzing distribution flow of items and understanding characters of transfer modes.

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A Bulk Sampling Plan for Reliability Assurance (벌크재료의 신뢰성보증을 위한 샘플링검사 방식)

  • Kim, Dong-Chul;Kim, Jong-Gurl
    • Journal of the Korea Safety Management & Science
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    • v.9 no.2
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    • pp.123-134
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    • 2007
  • This paper focuses on the in-house reliability assurance plan for the bulk materials of each company. The reliability assurance needs in essence a long time and high cost for testing the materials. In order to reduce the time and cost, accelerated life test is adopted. The bulk sampling technique was used for acceptance. Design parameters might be total sample size(segments and increments}, stress level and so on. We focus on deciding the sample size by minimizing the asymptotic variance of test statistics as well as satisfying the consumer's risk. In bulk sampling, we also induce the sample size by adapting the normal life time distribution model when the variable of the lognormal life time distribution is transformed and adapted to the model. In addition, the sample size for both the segments and increments can be induced by minimizing the asymptotic variance of test statistics of the segments and increments with consumer's risk met. We can assure the reliability of the mean life and B100p life time of the bulk materials by using the calculated minimum sample size.

Evaluation for Mechanical Properties of Compress Strength and Dry Density of Concrete at NPP (원전 시설용 콘크리트의 압축강도 및 건조밀도 특성 평가)

  • Lee, Young-Dae;Kim, Gyu-Yong;Shin, Kyoung-Su;Nam, Jeong-Soo;Lee, Tae-Gyu;Choe, Gyeong-Choel
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.53-54
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    • 2011
  • The facilities producing the nuclear energy chosen for resolving the recent global energy problem have been increasingly constructed, and hence more frequent durability tests on radiation shielding concrete are required due to NPP(Nuclear Power Plant) life extension and increase of radioactive waste repositories. Bulk dry density is one of the critical factors ensuring the durability and performance of the radiation shielding concrete because the design of the radiation shielding reinforced concrete structures for NPPs is based on the bulk dry density of the concrete. Bulk density of unconsolidated shielding concrete can be calculated utilizing a test assuring to satisfy the bulk dry density, or existing credible data set. This study evaluated correlation between bulk density and bulk dry density of the concrete used for Korean NPPs (y=1.0913X-0.2458) and developed a correlation expression considering standard deviation of bulk dry density (y=1.0913X-0.3358).

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Evaluation of Microhardness of Bulk-base Composite Resins According to the Depth of Cure (Bulk-base 복합 레진의 중합 깊이에 따른 미세경도 평가)

  • No, Yoomi;Shin, Bisol;Kim, Jongsoo;Yoo, Seunghoon
    • Journal of the korean academy of Pediatric Dentistry
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    • v.44 no.3
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    • pp.335-340
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    • 2017
  • Composite resin becomes an essential material in pediatric dentistry. However, incremental filling of composite resin to minimize the polymerization shrinkage takes time. To reduce the polymerization shrinkage, clinicians and researchers have focused on bulk-filling materials. Bulk-base composite resin is newly introduced as bulk-filling composite resin. The purpose of this study was to evaluate microhardness profile of bulk-base composite resin according to the depth of cure. A high flow bulk-base material and a low flow bulk-base material were used for experimental group, and a conventional composite resin was used for control group. Each group consist of 20 specimens, $3.5{\times}3.5{\times}5.0mm$ mold was used to make specimen. Specimens were sectioned at the 2 mm and the 3 mm depth with milling machine. Microhardness profile was measured at the surface, 2 mm depth, 3 mm depth, and 4 mm depth. Microhardness of control group showed statistically significant difference (p < 0.05) according to the polymerization depth. In contrast, experimental group showed no statistically significant difference, except between 0 mm and 4 mm at HFB, 0 mm and 2 mm, 0 mm and 3 mm at MFB. At the surface and the 2 mm depth, the control group showed higher microhardness than the experimental groups (p < 0.05). However, at the 4 mm depth, the experimental groups showed significantly higher microhardness (p < 0.05). The results from this study, the bulk-base composite resin showed higher microhardness at the 4 mm and lower microhardness at the surface and the 2 mm depth. Therefore, if bulk-base resin overcomes the mechanical weakness, it could be considered using in pediatric dentistry.

Establishment of Cosmetic Raw Material Weighing and Bulk Manufacturing Management System Using Bar Code, QR Code and Database (바코드, 큐알코드와 데이터베이스를 활용한 화장품 원료 칭량 및 벌크제조 관리시스템 구축)

  • Lee, Chung-Hee;Bae, Jun-Tae;Hong, Jin-Tae
    • Journal of the Society of Cosmetic Scientists of Korea
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    • v.45 no.3
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    • pp.277-285
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    • 2019
  • In this study, effective cosmetic raw material weighing and bulk manufacturing management system were constructed by using bar code or quick response code (QR code) and database. Raw material labels and weighing labels for bulk manufacturing were published in web environment using the information entered in the database using ScriptX, a print component of Medi&Co. By checking the weighing and manufacturing process by using scanner, tablet and PC, it was possible to remarkably improve the product error caused by erroneous amount or misapplication which is the most cause of error in the production of cosmetic bulk. In conclusion, applying a database that utilizes bar code and QR code to cosmetics manufacturing can reduce the various problems in the process, thereby improving quality control and productivity of cosmetics.

Consolidation of Bulk Metallic Glass Composites

  • Lee, Jin-Kyu;Kim, Hwi-Jun;Kim, Taek-Soo;Shin, Seung-Yong;Bae, Jung-Chan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.848-849
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    • 2006
  • Bulk metallic glass (BMG) composites combining a $Cu_{54}Ni_6Zr_{22}Ti_{18}$ matrix with brass powders or $Zr_{62}A_{l8}Ni_{13}Cu_{17}$ metallic glass powders were fabricated by spark plasma sintering. The brass powders and Zr-based metallic glass powders added for the enhancement of plasticity are well distributed homogeneously in the Cu-based metallic glass matrix after consolidation. The BMG composites show macroscopic plasticity after yielding, and the plastic strain increased to around 2% without a decrease in strength for the composite material containing 20 vol% Zr-based amorphous powders. The proper combination of strength and plasticity in the BMG composites was obtained by introducing a second phase in the metallic glass matrix.

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Changes in Flexural Strength and Electrical Resistivity of Bulk Graphite According to the Viscosity of Impregnant (함침재의 점도에 따른 벌크흑연의 굽힘강도 및 전기비저항 변화)

  • Lee, Sang-Min;Lee, Sang-Hye;Roh, Jae-Seung
    • Korean Journal of Materials Research
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    • v.31 no.2
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    • pp.108-114
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    • 2021
  • In the manufacturing of bulk graphite, pores produced by vaporization and discharge of volatile materials in binders during carbonization reduce the density of bulk graphite, which adversely affects the electrical conductivity, strength and mechanical properties. Therefore, an impregnation process is introduced to fill the pores and increase the density of bulk graphite. In this study, bulk graphite is prepared by varying the viscosity of the impregnant. The microstructure of bulk graphite is observed. The flexural strength and electrical resistivity are measured. As the viscosity of the impregnants decreases and the number of impregnations increases, it is shown that the number of pores decreases. The density before impregnation is 1.62 g/㎤. The density increases to 1.67 g/㎤ and porosity decreases by 18.6 % after three impregnations using 5.1 cP impregnant, resulting in the best pore-filling effect. After three times of impregnation with a viscosity of 5.1 cP, the flexural strength increases by 55.2 % and the electrical resistivity decreases by 86.76 %. This shows that a slight increase in density due to the pore-filling effect improves the properties of bulk graphite.

Film Bulk Acoustic Wave Resonator using surface micromachining (표면 마이크로머시닝을 이용한 압전 박막 공진기 제작)

  • 김인태;박은권;이시형;이수현;이윤희
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.156-159
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    • 2002
  • Film Bulk Acoustic wave Resonator (FBAR) using thin piezoelectric films can be fabricated as monolithic integrated devices with compatibility to semiconductor process, leading to small size, low cost and high Q RF circuit elements with wide applications in communications area. This paper presents a MMIC compatible Suspended FBAR using surface micromachining. It is possible to make Si$_3$N$_4$/SiO$_2$/Si$_3$N$_4$membrane by using surface micromachining and its good effect is to remove the substrate silicon loss. FBAR was made on 2$\mu\textrm{m}$ multi-layered membrane using CVD process. According to our result, Fabricated film bulk acoustic wave resonator has two adventages. First, in the respect of device Process, our Process of the resonator using surface micromachining is very simple better than that of resonator using bull micromachining. Second, because of using the multiple layer, thermal expansion coefficient is compensated, so, the stress of thin film is reduced.

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