• Title/Summary/Keyword: Briquetting

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Briquetting of Waste Silicon Carbide Obtained from Silicon Wafer Sludges (실리콘 wafer sludge로부터 얻어진 SiC의 단광화 기술)

  • Koo, Seong Mo;Yoon, Su Jong;Kim, Hye Sung
    • Journal of Powder Materials
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    • v.23 no.1
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    • pp.43-48
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    • 2016
  • Waste SiC powders obtained from silicon wafer sludge have very low density and a narrow particle size distribution of $10-20{\mu}m$. A scarce yield of C and Si is expected when SiC powders are incorporated into the Fe melt without briquetting. Here, the briquetting variables of the SiC powders are studied as a function of the sintering temperature, pressure, and type and contents of the binders to improve the yield. It is experimentally confirmed that Si and C from the sintered briquette can be incorporated effectively into the Fe melt when the waste SiC powders milled for 30 min with 20 wt.% Fe binder are sintered at $1100^{\circ}C$ upon compaction using a pressure of 250 MPa. XRF-WDS analysis shows that an yield of about 90% is obtained when the SiC briquette is kept in the Fe melt at $1650^{\circ}C$ for more than 1 h.

Development of the Decelerator for Briquetting Machine with Low Vibration (저진동 슬래그 분쇄장치용 감속기 개발)

  • Lee, Hyoung Woo;Hur, Nam Soo;Kim, In Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1043-1049
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    • 2012
  • In order to develop the decelerator for briquetting machine which composed of multi-staged gears, shafts and bearings, static design of the decelerator has been carried out through the analysis of bending and face forces, including structural analysis, applied on those teeth in accordance with AGMA(American Gear Manufacturers Association) standard. And also, dynamic design has been carried out with considering of vibratory forces caused by unbalance mass and transmitting error of gear. On the results of vibration analysis, it has been confirmed that there is not any critical speed within its operating range.

Geochemical and Physical Properties of the Jangseong and Imported Chinese Coals (장성탄광 석탄과 수입 중국 석탄의 지구화학적 및 물리적 특성)

  • Chon, Hyo Taek;Kim, Myeong Kyun
    • Economic and Environmental Geology
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    • v.28 no.4
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    • pp.381-388
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    • 1995
  • The petrographic, geochemical, and physical properties of the Jangseong and Chinese coals were investigated. The most common mineral matters of Jangseong coal are kaolinite, muscovite, sericite, illite, quartz and pyrophyllite. Mineral matters in Chinese coal are mainly composed of quartz, calcite, dolomite and kaolinite. Jangseong coal ash has higher content of $Al_2O_3$, $K_2O$, $TiO_2$, As, Rb and V, and lower content of CaO, MgO, $Na_2O$, $Fe_2O_3$ and $P_2O_5$ than those of Chinese coal ash. The liquid limit and the plasticity index of Jangseong coal were compared with those of Chinese coal. The result shows that the briquetting ability of Jangseong coal is a little bit better than that of Chinese coal. The briquetting ability is found to be principally dependent on the type and the content of mineral matter in coal, especially clay mineral.

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Briquetting from Japanese larch and Hyunsasi poplar (일본잎갈나무와 현사시나무를 이용한 브리켓의 제조)

  • Han, Gyu-Seong;Kim, Youn-Il;Mun, Kyoung-Tae
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.1
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    • pp.1-9
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    • 2012
  • Densified fuels from biomass are widely used in North America and Europe as a regenerable and clean bioenergy. In this study, the fuel characteristics and densification characteristics of Japanese larch and Hyunsasi poplar were studied using a piston-type briquetting machine. The effects of pressure, pressure holding time, species, and particle size on briquette characteristics were studied. At room temperature, the highly densified briquettes of Japanese larch and Hyunsasi poplar can be produced at a compression pressure of 110~170 MPa. The produced briquettes have densities between 0.66 and 0.94 g/$cm^3$ after 28 days of storage at room temperature. The optimum pressure holding time was found to be 12 seconds. There is a linear increase in pressure with increase in density. The densities of briquettes from Japanese larch were higher than those of briquettes from Hyunsasi poplar. Also, the coarser particle size resulted in higher densities in briquettes than the finer particle size.

Structural performance of concrete containing fly ash based lightweight angular aggregates

  • Pati, Pritam K.;Sahu, Shishir K.
    • Advances in concrete construction
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    • v.13 no.4
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    • pp.291-305
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    • 2022
  • The present investigation deals with the production of the innovative lightweight fly ash angular aggregates (FAA) first time in India using local class 'F' fly ash, its characterization, and exploring the potential for its utilization as alternative coarse aggregates in structural concrete applications. Two types of aggregates are manufactured using two different kinds of binders. The manufacturing process involves mixing fly ash, binder, and water, followed by the briquetting process, sintering and crushing them into suitable size aggregates. Tests are conducted on fly ash angular aggregates to measure their physical properties such as crushing value, impact value, specific gravity, water absorption, bulk density, and percentage of voids. Study shows that the physical parameters are significantly enhanced as compared to commercially available fly ash pellets (FAP). The developed FAA are used in concrete vis-à-vis conventional granite aggregates and FAP to determine their compressive, split tensile and flexural strengths. Although being lightweight, the strength parameters for concrete containing FAA are well compared with conventional concrete. This might be due to the high pozzolanic reaction between fly ash angular aggregates and cement paste. Also, RCC beams are cast and the load-deflection behaviour and ultimate load carrying capacity signify that FAA can be suitably used for RCC construction. Hence, the utilization of fly ash as angular aggregates can reduce the dead load of the structure and at the same time serves as a solution for fly ash disposal and mineral depletion problem.

Economic Analysis of Upgrading Low Rank Coal Process (저등급석탄 고품위화 공정의 경제성 분석)

  • Chun, Dong-Hyuk;Kim, Sang-Do;Rhim, Young Joon;Lee, Si Hyun
    • Korean Chemical Engineering Research
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    • v.49 no.5
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    • pp.639-643
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    • 2011
  • Fry-drying of coal slurry is one of the upgrading low rank coal processes. It consists of slurry mixing, slurry dewatering, solvent recovery and briquetting. Cost estimation and economic feasibility are examined for the upgrading low rank coal process based on capacity of 1 million ton/yr. In case that investment costs are $100,000,000, discount rate is 12%, and service life is 20 years, the results of economic analysis are enough to satisfy the evaluation criteria of investment such as IRR, B/C ratio, NPV and discounted payback period. According to sensitivity analysis, investment value are very sensitive to raw material cost and product price. Since the bituminous coal price is currently soaring, it is expected that the investment value will increase more and more.

A Basic Study for Treating E.A.F. Dust by use of Waste Tire (폐타이어를 이용한 제강분진 처리를 위한 기초연구)

  • 황용길;이상화;이성룡;정석수;최재신;조충형
    • Resources Recycling
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    • v.4 no.4
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    • pp.59-69
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    • 1995
  • Distillation oI the dust generated during waste tue pyrolysis was perIomerl to rccover valuable metal sucll as zlnc. lead and iron. Pemcahilily and carnprcssivc tests were pursucd to ahlain the basic dala for cslraclian of zinc from the slntering propcrtp ol stccl making dusts and distilled carhon of waste tires as wcll as wastc pulp sludge mixlure hr~quet were investigated at various sinlcring lempcraturcs. Permeablllly rncieased with increastng amount of waste pulp in specil~cd istilled carhon due tn the fnrmat~ono f porusily in lhe sample TIE co~npress~vsctr ength showed the vanous values wlth different amDunl of dislilled-carhon adrlit~nilsa nd at diIIerenl sinlering tcmpcralures. X-ray diffifraction anvlyscs oI a hnquet rn~rhtre of steelmaking dusts(20Q didilled carhon and 10% waste pulp sblered ;>I SOOT) showcd thal the briquet consisted ot ZnO and Fc,O.,, hut was not found at the hriguet rintered at over 10OO'C. Crude zinc oxide sintered a1 IOOOC contained OZA Zn.

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A Study on the Resource Recovery of Fe-Clinker generated in the Recycling Process of Electric Arc Furnace Dust (전기로 제강분진의 재활용과정에서 발생되는 Fe-Clinker의 자원화에 관한 연구)

  • Jae-hong Yoon;Chi-hyun Yoon;Hirofumi Sugimoto;Akio Honjo
    • Resources Recycling
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    • v.32 no.1
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    • pp.50-59
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    • 2023
  • The amount of dust generated during the dissolution of scrap in an electric arc furnace is approximately 1.5% of the scrap metal input, and it is primarily collected in a bag filter. Electric arc furnace dust primarily consists of zinc and ion. The processing of zinc starts with its conversion into pellet form by the addition of a carbon-based reducing agent(coke, anthracite) and limestone (C/S control). These pellets then undergo reduction, volatilization, and re-oxidation in rotary kiln or RHF reactor to recover crude zinc oxide (60%w/w). Next, iron is discharged from the electric arc furnace dust as a solid called Fe clinker (secondary by-product of the Fe-base). Several methods are then used to treat the Fe clinker, which vary depending on the country, including landfilling and recycling (e.g., subbase course material, aggregate for concrete, Fe-source for cement manufacturing). However, landfilling has several drawbacks, including environmental pollution due to leaching, high landfill costs, and wastage of iron resources. To improve Fe recovery in the clinker, we pulverized it into optimal -sized particles and employed specific gravity and magnetic force selection methods to isolate this metal. A carbon-based reducing agent and a binding material were added to the separated coarse powder (>10㎛) to prepare briquette clinker. A small amount (1-3%w/w) of the briquette clinker was charged with the scrap in an electric arc furnace to evaluate its feasibility as an additives (carbonaceous material, heat-generating material, and Fe source).