• Title/Summary/Keyword: Braking temperature

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Thermal Behavior of Automotive Ventilated Disk Brake (자동차 디스크 브레이크의 방열성능에 관한 연구)

  • 김진택;백병준
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.186-192
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    • 2000
  • The heat generated in contact type braking system can cause an unacceptable braking performance. Thermal behavior of ventilated disk brake system is presented in this paper. The temperature and velocity fields of 3-D unsteady simulated model are obtained using a software package "FLUENT". The numerical results show that there exits a temperature nonuniformity between the disk faces contacting with pads. The conduction rate through the disk and pad is calculated and the effect of material conductivity is also investigated.estigated.

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A Study on the Wear Characteristic of Composite brake shoe for Diesel Locomotive by Field Test (현차시험에 의한 디젤기관차용 합성제륜자의 마모특성 연구)

  • 권석진;최경진;고광범;이장희
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.385-390
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    • 1999
  • In this paper, we investigated the wear rate, braking temperature and stopping distance of the composite brake shoe for diesel locomotive in the field test. The wear rate and braking temperature of the composite brake shoe would rather than cast iron. Also, the stopping distance of composite brake shoe is 450m at 100km/h. This result of field test shown that the density distribution of the composite brake shoe influence on wear rate.

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Study of Anti-Fading Phenomena during Automotive Braking (자동차 제동시 나타나는 Anti-Fading현상에 관한 연구)

  • Lee, Jung-Ju;Jang, Ho
    • Tribology and Lubricants
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    • v.14 no.1
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    • pp.70-78
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    • 1998
  • Two different friction materials (organic and low-metallic pads) for automotive brakes were studied to investigate the anti-fading phenomena during stop. The anti-fading phenomena were pronounced more in the case of using low metallic friction materials than organic friction materials. The main cause of the anti-fading phenomena was the high dependence of friction coefficient on a sliding speed. The anti-fading was prominent when the initial brake temperature was high in the case of low-metallic friction materials due to the strong stick-slip event at high temperature. On the other hand, the anti-fading was not severe in organic friction materials and the effect was reduced at high braking temperature due to the thermal decomposition of organic friction materials. The strong stickslip phenomena of low metallic friction materials at high temperature induced high torque oscillations during drag test. During this experiment two different braking control modes (pressure controlled and torque controlled modes) were compared. The type of the control mode used for brake test significantly affected the friction characteristics.

A Study on the prediction of braking time for rotor brake system considering the friction coefficient variation with temperature (마찰계수의 변화를 고려한 로터 브레이크 시스템의 제동시간 예측)

  • Choi, Jang-Hun;Oh, Min-Hwan;Cho, Jin-Yeon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.7
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    • pp.653-660
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    • 2009
  • A helicopter rotor brake system stops or reduces the speed of the rotor by transforming the kinetic energy into the heat energy. The frictionally generated heat has a considerable effect on the frictional property of material itself and causes the change of the friction coefficient which may affect the breaking time significantly. In this paper, to take into account the effect of change of friction coefficient according to temperature on braking time, thermo-mechanically coupled analysis is carried out by commercial software ABAQUS. Further, simple theoretical equation is derived considering thermo-mechanical behaviors. The predicted braking times both from theoretical and numerical methods are compared and validity of proposed theoretical equation is investigated.

A Study on the Fatigue Damage of a Railway Disc Brake Surface Due to Thermal Stress During Braking Using FEM Analysis (FEM을 이용한 철도차량용 제동 디스크의 제동시 답면에서의 열응력에 의한 피로손상에 관한 연구)

  • Joo, Se-Min;Kwon, Yong-Sang;Kim, Ho-Kyung
    • Journal of the Korean Society for Railway
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    • v.12 no.2
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    • pp.212-218
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    • 2009
  • In order to investigate the thermal cracking of the rolling stock brake disc, finite element analysis was conducted on the temperature distribution and thermal stress of the disc during braking. In case of initial vehicle speed of 90, 106, 120km/h, the maximum temperature on the disk surface due to braking was $135.9^{\circ}C,\;157.9^{\circ}C,\;178.7^{\circ}C$, respectively. And, the maximum von-Mises stress at the disc surface was 42.4, 50.3, 57.1MPa at a speed of 90, 105, 120km/h, respectively, indicating that the stress increases with an increment in the speed. Damage fraction due to braking during one year running on the Seoul - Busan line was determined as 14.6%.

Thermal Fluid Flow and Deformation Analysis of Medium Commercial Vehicle Ventilated Brake Disc in Braking (중형 상용차 통풍형 브레이크 디스크의 제동 시 열 유동 및 변형 해석)

  • Kang, Chaeuk;Choi, Gyoojae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.7
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    • pp.63-69
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    • 2014
  • Domestic automobile companies have adopted drum type brake system for commercial vehicles. However recently those companies have been applying disc-brake system to solve vehicle control-instability and inefficient heat discharge performance of conventional drum brake system for a medium commercial vehicle. Because the kinetic energy of a running commercial vehicle is relatively high, the brake system should discharge lots of heat energy while braking. A ventilated type brake disc has been used to increase heat discharge performance of a brake system. The vent structure of a disc highly affects cooling efficiency. This paper compares thermal characteristics of three types of vent structure in JASO C421 braking condition. It is found that the slant bend type disc has the lowest temperature and thermal stress distributions in the braking condition.

Influence of the Braking Time on the Soundness of Ventilated Disc Brake Systems (제동시간이 통풍형 디스크 브레이크 시스템의 건전성에 미치는 영향)

  • Gwak, Woo-Gyeong;Hong, Chang-Ki;Kim, Youn-Jea
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.1
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    • pp.7-12
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    • 2016
  • In order to analyze the soundness of ventilated disc brake systems, numerical study was performed with various vane shapes. In particular, two different vane type, and the braking time from 3.0 s to 4.5s with the interval of 0.5s were considered. Transient temperature distributions on the ventilated disc brake assembly were calculated using ANSYS CFX ver. 16.1. To elucidate the soundness of ventilated disc brake systems, moreover, the heat transfer coefficients were evaluated. Results were graphically depicted with different geometrical vane configurations and braking time.

Development of Test Method for Performance Evaluation of Tuning Brake Discs (튜닝 브레이크 디스크의 성능평가 방법 개발)

  • Kim, Kyung Jin;Shin, Jaeho;Kang, Woo Jong
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.3
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    • pp.28-32
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    • 2016
  • Braking system is directly related to the safety of a vehicle and the brake discs are essential part of the braking system. Due to the repeated frictional forces and torque during braking, brake discs are always works at high temperature and high pressure. Furthermore, the brake disc is one of major tuning components in aftermarket, the braking performance of the brake disc should be evaluated for establishing the certification standards of tuning components. This paper proposes the test method to evaluate the performance of tuning brake discs.

Temperature Field and Thermal Stress Simulation of Solid Brake Disc Based on Three-dimensional Model (3차원 브레이크 디스크 모델의 온도 분포와 열응력 시뮬레이션에 관한 연구)

  • Hwang, Pyung;Seo, Hee-Chang;Wu, Xuan
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.31-36
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    • 2010
  • The brake system is an important part of the automobile safety system. The disc brake system is divided into two parts: a rotating axi-symmetrical disc, and the stationary pads. The frictional heat, which is generated on the interface of the disc and pads, can cause high temperatures during the braking process. The frictional heat source (the pads) is moving on the disc and the location is time-dependent. Our study applies a moving heat source, which is defined by the time and space variable on the frictional surface, in order to simulate the frictional heat behavior accurately during the braking process. The object of the present work is the determination of the temperature distribution and thermal stress in the solid disc by non-axisymmetric 3D modeling for repeated braking.

An Experimental Study of Thermoelastic Instability in Automotive Ventilated Disk Brake (통풍식 자동차 디스크 브레이크의 열탄성 불안정성에 관한 실험적 연구)

  • 조병수;백병준;박복춘;김종환;김완두
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.10-17
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    • 1997
  • The present study describes an experimental investigation of temperature fluctuations associated with thermal instability. Surface temperatures of brake disk and pad were monitered at various locations in a caliper type brake system during drag braking conditions. It was found that the thermal instability appeared in pad more seriously than in disk. The temperatures at various circumferential positions fluctuate synchronously, whereas the center temperature fluctuates with 180$^{\circ}$ phase difference from the outer and inner radius temperatures. The temperature and amplitude of the temperature perturbations are increased due to the increase of contact area in the center location. It was also found that the thermal instability was dominantly determined by the increase of rotation speed and pressure. And the modification of ventilation path could retard the onset of thermal instability.