• Title/Summary/Keyword: Braking temperature

Search Result 127, Processing Time 0.025 seconds

A Study for the Cooling Performance of a Brake with Heat Pipes (히트 파이프를 장착한 디스크브레이크의 냉각 성능에 관한 연구)

  • Kim, Moo-Geun;Ko, Sung-Kyu;Lee, Moon-Wan
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.32 no.4
    • /
    • pp.563-569
    • /
    • 2008
  • During braking operation, the surfaces of disk have severe contact conditions and high frictional heat would be generated between disk and pad surfaces. The heat makes high temperature gradient on disk surfaces and results in thermal deformation. To enhance the frictional heat dissipation, heat pipes are embedded in the ventilated type disk along the radial direction. The temperatures of the inner vent type disk and the brake disk with heat pipes are compared at the same operating conditions. By comparison a brake disk with heat pipes has higher cooling performance than the inner vent type disk.

Study of Tribological Characteristics Between Metallic Friction Materials and Brake Disk (금속계 마찰재와 제동디스크 간의 마찰특성 연구)

  • Kim, Sang-Ho;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
    • /
    • v.12 no.1
    • /
    • pp.72-80
    • /
    • 2009
  • The tribiological characteristics such as friction coefficient, friction stability, wear rate and braking temperature between various types of metallic friction materials and heat resistant steel disk, were investigated by using lab-scale dynamometer. Friction materials for high speed train have higher friction coefficient and friction stability as compared to aircraft friction materials even though friction materials for high speed train have lower wear rate. In addition. Cu-matrix friction materials have higher temperature increase rate than Fe-matrix friction materials. All friction surfaces have Fe-base oxide layer after completing test.

A Study on the Thermo-flow Analysis of ISG (Integrated Starter and Generator) Driving Inverter (ISG 구동용 인버터의 열유동 해석에 관한 연구)

  • Kim, Dae Geon;Kim, Sung Chul
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.21 no.5
    • /
    • pp.145-150
    • /
    • 2013
  • Recently, many vehicles have applied electric parts for saving fuel consumption and reducing levels of environmental pollution. ISG (integrated starter & generator) is one of main electric parts and can improve fuel efficiency by using idle stop & go function and regenerative braking system. However, if ISG driving inverter works under the continuously high load condition, it will make the performance and durability of the inverter decreased with rising temperature. In this study, we carried out the analysis on the fluid flow and thermal characteristics of the inverter. As a result, we found the MOSFET of the air cooled inverter was increased up to $116^{\circ}C$ over the limit temperature. On the other hand, the liquid cooled type inverter's MOSFET was decreased by about $17^{\circ}C$ compared to that of the air cooled inverter. Therefore, we verified the feasibility of the liquid cooled type using the present cooling structure.

Vulcanizate Structures of NR Compounds with Silica and Carbon Black Binary Filler Systems at Different Curing Temperatures

  • Kim, Il Jin;Kim, Donghyuk;Ahn, Byungkyu;Lee, Hyung Jae;Kim, Hak Joo;Kim, Wonho
    • Elastomers and Composites
    • /
    • v.56 no.1
    • /
    • pp.20-31
    • /
    • 2021
  • There is an increasing demand for the rolling resistance reduction in truck bus radial (TBR) tires in the tire industry. In TBR tires, natural rubber is used as a base polymer to prevent wear and satisfy required physical properties (cut and chip). A binary filler system (silica and carbon black) is used to balance the durability of the tire and rolling resistance performance. In this study, natural rubber (NR) compounds applied with a binary filler system were manufactured at different cure temperatures for vulcanizate structure analysis. The vulcanizate structures were categorized into carbon black bound rubber, silica silane rubber network, and chemical crosslink density by sulfur. Regardless of the cure temperature, the cross-link density per unit content of carbon black had a greater effect on the properties than silica due to affinity with NR. The relationship analysis between the mechanical, viscoelastic properties with vulcanizate structure could be a guideline for manufacturing practical TBR compounds.

Development and Empirical Validation of an Electric Vehicle Battery Consumption Analysis Model (전기차 배터리 소모량 분석모형 개발 및 실증)

  • In-Seon Suh;Young-Mi Lee;Sang-Yul Oh;Myeong-Chang Gwak;Hyeon-Ji Lee
    • Journal of Environmental Science International
    • /
    • v.33 no.7
    • /
    • pp.523-532
    • /
    • 2024
  • In popular tourist destinations such as Jeju and Gangwon, electric rental cars are increasingly adopted. However, sudden battery drain due to weather conditions can pose safety issues. To address this, we developed a battery consumption analysis model that considers resistive energy factors such as acceleration, rolling resistance, and aerodynamic drag. Focusing on the effects of ambient temperature and wind speed, the model's performance was evaluated during an empirical validation period from November to December 2023. Comparing predicted and actual state of charge (SoC) across different routes identified ambient temperature, wind speed, and driving time as major sources of error. The mean absolute error (MAE) increased with lower temperatures due to reduced battery efficiency. Higher wind speeds on routes 1 and 6 resulted in larger errors, indicating the model's limitation in considering only tailwinds for aerodynamic drag calculations. Additionally, longer driving times led to higher actual SoC than predicted, suggesting the need to account for varying driver habits influenced by road conditions. Our model, providing more accurate SoC predictions to prevent battery depletion incidents, shows high potential for application in navigation apps for electric vehicle users in tourist areas. Future research should endeavor to the model by including wind direction, HVAC system usage, and braking frequency to improve prediction accuracy further.

A comprehensively overall track-bridge interaction study on multi-span simply supported beam bridges with longitudinal continuous ballastless slab track

  • Su, Miao;Yang, Yiyun;Pan, Rensheng
    • Structural Engineering and Mechanics
    • /
    • v.78 no.2
    • /
    • pp.163-174
    • /
    • 2021
  • Track-bridge interaction has become an essential part in the design of bridges and rails in terms of modern railways. As a unique ballastless slab track, the longitudinal continuous slab track (LCST) or referred to as the China railway track system Type-II (CRTS II) slab track, demonstrates a complex force mechanism. Therefore, a comprehensive track-bridge interaction study between multi-span simply supported beam bridges and the LCST is presented in this work. In specific, we have developed an integrated finite element model to investigate the overall interaction effects of the LCST-bridge system subjected to the actions of temperature changes, traffic loads, and braking forces. In that place, the deformation patterns of the track and bridge, and the distributions of longitudinal forces and the interfacial shear stress are studied. Our results show that the additional rail stress has been reduced under various loads and the rail's deformation has become much smoother after the transition of the two continuous structural layers of the LCST. However, the influence of the temperature difference of bridges is significant and cannot be ignored as this action can bend the bridge like the traffic load. The uniform temperature change causes the tensile stress of the concrete track structure and further induce cracks in them. Additionally, the influences of the friction coefficient of the sliding layer and the interfacial bond characteristics on the LCST's performance are discussed. The systematic study presented in this work may have some potential impacts on the understanding of the overall mechanical behavior of the LCST-bridge system.

Stress Analysis in Waterproof Layer on Steel Bridge Deck Pavement Using Finite Element Analysis (유한요소해석을 이용한 교면포장의 방수층에서의 응력해석)

  • Woo, Young-Jin;Lee, Hyun-Jong;Park, Hee-Mun;Choi, Ji-Young
    • International Journal of Highway Engineering
    • /
    • v.10 no.1
    • /
    • pp.11-18
    • /
    • 2008
  • The behavior of pavement and waterproofing layer on the steel bridge deck system under traffic loading was analyzed using a finite element method in this paper. In the finite element analysis, the othotropic steel bridge deck is represented by equivalent plate using solid element instead of shell element and the interface is assumed perfect bonding state. The effects of several parameters such as thickness of deck, Young's modulus of deck, thickness of pavement, different braking loading, and temperature on the stresses and strain in the interface are investigated for bridge deck pavement. The shear stress of waterproof layer increases with decrease of bridge deck thickness and stiffness. The change of shear stress is negligible when the bridge deck thictaess is greater than 150mm and stiffness is greater than $2{\times}10^{5}MPa$. As the pavement thickness and temperature decrease, the shear stress in the waterproof layer tends to be increased. The tensile strain at the bottom asphalt layer decreases as the temperature and thickness increase.

  • PDF

Topology Optimization of Railway Brake Pad by Contact Analysis (접촉해석에 의한 철도차량용 제동패드의 형상 최적화)

  • Goo, Byeong-Choon;Na, In-Kyun
    • Tribology and Lubricants
    • /
    • v.30 no.3
    • /
    • pp.177-182
    • /
    • 2014
  • To stop a high speed train running at the speed of 300 km/h, the disc brake for the train should be able to dissipate enormous kinetic energy of the train into frictional heat energy. Sintered pin-type metals are mostly used for friction materials of high speed brake pads. A pad comprises several friction pins, and the topology, length, flexibility, composition, etc. have a great influence on the tribological properties of the disc brake. In this study, the topology of the friction pins in a pad was our main concern. We presented the optimization of the topology of a railcar brake pad with nine-pin-type friction materials by thermo-mechanical contact analysis. We modeled the brake pad with/without a back plate. To simulate a continuous braking, the pad or friction materials were rotated at constant velocity on the friction surface of the disc. We varied the positions of the nine friction materials to compare the temperature distributions on the disc surface. In a non-optimized brake pad, the distance between two neighboring friction materials in the radial direction from the rotational center of the disc was not equal. In an optimized pad, the distance between two neighboring friction materials in the radial direction was equal. The temperature distribution on the disc surface fluctuated more for the former than the latter. Optimizing the pad reduced the maximum temperature of the brake disc by more than 10%.

Tribological Properties of Heat-resistant Cast Steel Discs: Effect of Thermal Conductivity (내열 주강 디스크의 마찰특성: 열전도도 영향)

  • Kim, H.S.;Lee, J.S.;Cho, D.H.;Kang, S.W.;Na, T.Y.;Jang, H.
    • Tribology and Lubricants
    • /
    • v.30 no.1
    • /
    • pp.29-35
    • /
    • 2014
  • The temperature-dependent tribological properties of brake discs for a train were examined in this study. The discs were produced using heat-resistant alloy steel, which showed different thermal conductivity after the heat treatments. A commercial brake friction material was used to evaluate the friction effectiveness, and the friction tests were carried out using a 1/5 scale dynamometer under various initial braking temperature conditions. The results showed that the tribological property of the disc was strongly affected by the heat treatment schedule. At low temperatures (below $250^{\circ}C$), the friction coefficient increased as a function of disc temperature, indicating that frictional heat increased the adhesion between the disc and pad. In addition, fade was observed at high temperatures (above $250^{\circ}C$); it was pronounced in the case of the disc with low thermal conductivity. The different fade resistances observed in the discs with different heat treatment schedules appear to be influenced by microstructural changes such as carbide redistribution occurring during the heat treatments, which affected the thermal conductivity.

A Study for brake distance according to a car and rail conditions (차량과 레일 조건에 따른 제동거리에 관한 고찰)

  • Jeon, Woon-Ho
    • Proceedings of the KSR Conference
    • /
    • 2011.10a
    • /
    • pp.1943-1952
    • /
    • 2011
  • Rail vehicle brakes partly or completely transform the kinetic energy of moving vehicles into other forms of energy, in order to reduce the speed, and if necessary to bring them to a halt. To fulfil these requirements, the effect of a certain brake force is necessary and especially it is considered that the brake force is a important device to rail vehicles as a mass transit. The brake distance is a criterion for measuring brake force. The brake force is measured via dozens of brake distance test before its service operation. The brake distance is influenced by cars and rail conditions; weight of cars, speed on the verge of braking, temperature of brake disk and condition of the upper side of rail, etc. Therefore we will study how the these factors impact with the brake distance via a real test results.

  • PDF