• Title/Summary/Keyword: Brakes

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A Study on the Squeal Noise of Drum Brakes (드럼 브레이크의 스퀼 소음에 관한 연구)

  • 이장무;김종현;유성우;안창기
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.111-116
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    • 1998
  • The squeal of drum brakes was investigated numerically and experimentally. Modal testings were performed for shoes, drums, backing plates and their assemblies. In order to predict the squeal phenomena, stability analysis was performed based on a simplified self-excited vibration model. Based on modal testings, the dynamic properties of the brake elements and the parameters used in this analysis were determined. The geometries of shoes and drums were also considered. The result shows that the modification methods of the shoe and the drum design are feasible for noise reduction.

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Durability Study of Subway Brake Disc and Wheel-type Brake (지하철의 브레이크 디스크와 차륜방식브레이크의 내구성 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.7
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    • pp.22-28
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    • 2019
  • In this study, as part of the subway braking system, the structural analysis was performed with the fatigue analysis by comparing subway brake disc and wheel-type brake. When structural analysis was performed, it was possible to verify that the wheel-type brake were higher than the brake discs in case of total deformation. As the same loading conditions were given to the subway brake disc and wheel-type brake, wheel-type brakes was shown to have more deformation than brake disk but lower damage than the subway brake disc. Comparing with each fatigue loading condition, the maximum fatigue life for 'Sample history' is found to be about 60 times longer than for 'SAE bracket history'.

Analysis and Evaluation of Reduction of Impact Force in a Coupler when a Long Freight Car Brakes (장대화물열차 제동 시 연결기에 발생하는 충격력 해석 및 분석)

  • Lee, Jeong Jun;Koo, Jeong Seo;Cho, Byung Jin;Na, Hee Seung;Mun, Hyung Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.130-137
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    • 2018
  • In long freight trains, there is a brake time delay in the neighboring freight cars that causes damage and fractures of couplers, especially the knuckle of them. If there is a problem for couplers in the cars, this could cause a derailment and lead to damage of human life and property damage. In this study, maximum forces on the couplers are studied when a long freight car brakes, with brake delay time and coupler gap. We have made a dynamic model of 50 freight cars and couplers, applying contact between couplers and a characteristic curve for expressing force and displacement of buffers with SIMPACK, a multi-body dynamics program. We use EN 14531-2 from the British Standards Institution, a standard of freight car brakes for the verification of the dynamic model. We also use a simplified method to analyze the dynamic model of 50 freight cars. With changing coupler gap and brake delay time, we do comparative analysis with AAR M-201 from the Association of American Railroads, a standard of AAR couplers. From this result, we find that the standard on fatigue limit is satisfied, such that the brake delay time is within 0.06 second if the coupler gap of the AAR coupler is within 20 millimeters.

Analysis and Evaluation of the Distributed Control Braking System of Long Freight Car Brakes (장대화물열차의 분산제어 제동 시 연결기에 발생하는 충격력 해석 및 분석)

  • Cho, Byung Jin;Lee, Jeong Jun;Shim, Jae Seok;Koo, Jeong Seo;Mun, Hyung Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.65-72
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    • 2019
  • In long freight trains, there is a brake time delay in neighboring freight cars, which causes damage and fractures in the couplers, especially at their knuckle. A problem in the couplers of the cars can cause derailment and damages of human life and property. In this study, maximum forces on the couplers are studied when a long freight car brakes with the brake delay time and coupler gap. We make a dynamic model of 50 freight cars and couplers, applying contact between the couplers and a characteristic curve to express the force and displacement of the buffers using SIMPACK, which is a multi-body dynamics program. We use EN 14531-2, which is a standard of freight car brakes, to verify the dynamic model. Then, we compare the analyzed impact force with the coupler knuckle standard after applying the two carriages of a locomotive in the model based on the dispersed double head control system. The result shows that all coupler gap conditions satisfy the infinite lifetime of the material when the brake delay time is 0.1 second.

미국 타이어 상의 다양화한 판매방법

  • Lee, Seok-Hui
    • The tire
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    • s.89
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    • pp.7-10
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    • 1980
  • 미국 Tire Review 사의 년차보고서에 의하면 80년도 미국 타이어 상인들의 판매전망은 금리가 인상됨에 따라 신용거래(월부 거래)기간의 연장으로 재고는 감소되나, 서비스업(Brakes, Alignment, Shocks, Tune up등)을 겸한 판매방법의 개선 등으로 낙관된다고 하였다. 그리고 타이어 상인의 대부분은 80년도의 매출액 및 이익은 전년도에 비해 다같이 증가될 것이라고 예측하였다.

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Thermal Behavior of Ventilated Disc Brakes Considering Contact Between Disc and Pad (디스크 브레이크와 패드의 접촉을 고려한 벤틸레이티드 디스크 브레이크의 열적거동에 관한 연구)

  • Ma, Jeong-Beom;Lee, Bong-Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.3
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    • pp.259-265
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    • 2014
  • When the brakes of a vehicle are applied, large amounts of heat are generated on the surfaces of the brake discs owing to friction between the discs and the brake pads. A high temperature gradient on the disc surfaces leads to thermal deformation and severe disc abrasion. Ultimately, the thermal deformation and disc wear give rise to a thermal judder phenomenon, which has a major effect on the stability of the vehicle. To investigate and propose a solution to these problems, thermoelastic instabilities under applied thermal and mechanical loads were analyzed using the commercial finite element package ANSYS by considering the contact surfaces between the discs and pads. Direct-contact three-dimensional finite elements between the discs and pads were applied to investigate the disc friction temperature, thermal deformation, and contact stress so that the thermal judder phenomenon on the surface of the disc could be predicted.

Experimental verification of the brake performance analysis for the high speed train (고속철도 차량의 제동성능 해석에 대한 실험적 검증)

  • Kim, Young-Guk;Kim, Seog-Won;Park, Chan-Kyeong;Lee, Sung-Ho;Park, Tae-Won
    • Journal of Sensor Science and Technology
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    • v.16 no.1
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    • pp.68-76
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    • 2007
  • In general, the braking system of a high speed train has an important role for the safety of the train. To stop safely the train at its pre-decided position, it is necessary to properly combine the various brakes. The train has adopted a combined electrical and mechanical (friction) braking systems. In order to design a good brake system, it is essential for designers to predict the brake performance. In this paper, the braking performance analysis program has been developed and verified by comparing the simulation results with the brake test results of HSR-350x; both results match very well. Also, the brake performances of high speed trains can be predicted by using this program under various conditions.

Wear Characteristics of Automotive Disc Brakes: Effect of Gray Cast Iron Microstructures (자동차 브레이크용 디스크의 미세조직에 따른 편마모 특성에 관한 연구)

  • Lee, Jae-Young;Kim, Seong-Jin;Han, Chang-Joo;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.235-239
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    • 2002
  • The objective of the experiment is to investigate the effect of microstructures of gray cast iron oil wear characteristics of automotive disc brakes. Six different gray cast iron rotors were manufactured by changing carbon equivalent and cooling rate. The change of DTV (disc thickness variation) before and after wear tests was measured to examine the wear properties according to the microstructures of gray iron discs since the DTV generation is caused by the circumferential uneven wear. Experimental results showed that the morphology of graphite flake and hardness in gray cast iron were crucially associated with the change of DTV. In particular, the DTV changes of rotor decrease when the length and area fraction of graphite flake in brake rotors increase and hardness of brake discs reduces.

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Performance Estimation of Magneto-rheological Brake with Different Magnetic Core Shapes (자기 코어 형상에 따른 MR 브레이크의 성능 예측)

  • Park, Jiong Min;Choi, Seung-Bok;Sohn, Jung Woo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.2
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    • pp.175-181
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    • 2017
  • In the present work, to achieve high braking performance with restricted size, characteristics of magneto-rheological (MR) fluid brake is numerically investigated considering different magnetic core shapes. As a first step, structural configuration of the MR brakes are proposed with four different magnetic core shapes, such as single flat, single inclined, dual flat and dual inclined. To estimate braking performance of the proposed MR brakes, electromagnetic analysis is carried out and the results of magnetic field intensity distribution are observed. Based on the electromagnetic analysis results, braking torque of the MR brake is estimated according to magnitude of current input and results are discussed. It is observed that enhanced braking torque can be achieved by adopting the modified magnetic core shape under limited small size of the MR brake.