• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.6
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• pp.95-103
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• 2006

Wheel treads of E.M.U. are usually under a heavy thermal load by brake frictional heat between wheel and brake shoe and damaged by repeated thermal and mechanical loads. To examine the cause of wheel tread damage of E.M.U.'s in service running, a systematic approach has been used. This study is composed of three parts. Frictional heat analysis was conducted in the first part by finite element method. Two kinds of brake shoes in service were considered. In the second part, experimental study was carried out on a brake dynamometer. Temperatures were measured for the two brake shoes. And experimental study in service running E.M.U.'s was performed. Wheel and brake shoe temperatures were measured by using thermocouples and temperature indicating strips. Finally metallurgical characteristics were examined by a SEM/EDS and the cause of the wheel damage was analyzed. It seems that aggregated ferrous component is a main cause of the wheel tread damage.

• Tribology and Lubricants
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• v.27 no.1
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• pp.19-24
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• 2011

Metallic sintered brake pads are often applied to mid/high speed train due to their high strength and thermal characteristics. Imbalance contact between discs and pads can greatly influence the life span, one sided wear, discs attack/crack and threat the safety of the train during operation. In this research, we analyzed pressure/temperature distribution between brake pads and disks. Analyzed data had been verified and modified to conduct further tests of flexible brake pads with small/full-scale dynamo test. Flexible brake pads were installed to high speed train to conduct further tests to identify the differences between rigid brake pads and flexible brake pads. In result, Flexible brake pads showed outstanding disk thermal stability, one sided wear, noise and wear rate than rigid brake pad.

• Proceedings of the KSR Conference
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• 2005.11a
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• pp.264-268
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• 2005

Most of the train brakes depends on friction between wheels and tracks. This requires braking force reduced in order not to cause wheel slides since the friction decreases as the train speed increases and consequently results in extension of braking distance. The braking system called 'Linear eddy current brake' or simply' Eddy current brake' is a braking system for making a brake independent from friction, which consists in creating electromagnet by coiling around shoes attached. to bogies; having the shoes above the tracks approached to the tracks upon acknowledgement of a braking command; and authorizing braking force that is irrelevant to friction through magnetic repulsion between electromagnet attached to the tracks and train set by the use of the electromagnet's magnet field characteristics. An electromagnetic attraction braking system that consists in pressing pole shoes attached to bogies against the tracks by using electromagnet's attraction force is called 'Electromagnetic track brake' or simply 'Track brake'. This paper has been prepared in purpose of studying technological tendencies of the eddy current brake and the track brake so that it can be utilized as fundamental data for commissioning Korean high-speed trains with the eddy current brake hereafter.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.57 no.9
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• pp.1669-1673
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• 2008

A new cycle ergometer using a Magneto-Rheological (MR) rotary brake system has been developed for rehabilitation of hemiplegia patients to reduce uneven pedaling characteristics. For this purpose, a control method to adjust the resistance of the MR rotary brake in real time based on the magnitude of the muscular force exerted by the subject has been devised so that the mechanical resistance to the pedaling can be minimized when the affected leg was engaged for pedaling. A series of experiments were carried out with and without the engagement of this real-time control mode of MR rotary brake at different pedaling rate to find out the effect of the real-time control mode. The characteristics of the pedaling for these specific conditions were analyzed based on the variations in angular velocities of the pedal unit. The results showed that the variations in the angular velocities were decreased by 42.9% with the control mode. The asymmetry of pedaling between dominant and non-dominant leg was 19.63% in non-control mode and 1.97% in the control mode. The characteristics of electromyography(EMG) in the lower limbs were also measured. The observation showed that Integrated EMG(IEMG) reduced with the control mode. Therefore, the new bicycle system using MR brake with the real time control of mechanical resistance was found to be effective in recovering the normal pedaling pattern by reducing unbalanced pedaling characteristics caused by disparity of muscular strength between affected and unaffected leg.

• Proceedings of the KSR Conference
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• 2001.10a
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• pp.119-124
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• 2001

As the brake control valve of freight car, there are sliding valve and diaphragm one. In this study, we measured and analyzed pneumatic characteristics of brake system of the freight car by using real train experiment. The difference of the release time appears in the freight car incorporated with sliding and diaphragm valve respectively. We adapted quick release valve to reduce the difference of the release time and also found that this valve is useful for the purpose.

• Proceedings of the KIEE Conference
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• 2001.04a
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• pp.397-400
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• 2001

In eddy, current brake system(BS), high current may flow for increase of braking force within a short time. Therefore, the estimation of thermal characteristics for BS is required. In this paper, the thermal characteristics of eddy-current brake for the Korean high speed train are analyzed by using 2-dimensional Finite Element Method (2D-FEM) and measured.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.4
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• pp.137-146
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• 2000

The hydraulic energy regnerative brake systems is introduced in this work. An accumulator stores kinetic energy during braking action, and the stored energy is used in a following acceleration action. The dynamic model of the brake system is derived for computer simulation study, and the Runge-Kutta numerical integration method is applied to the simulation work. Since the model contains several unknown parameters, these were determined by data which had been proceeded. Through a series of computer simulation , dynamic performance of the energy regenerative brake system is compared with that of a conventional system in which a conventional brake circuit is used. A series of test is carried out in the laboratory. The dynamic characteristics of the hydraulic motor system, such as the surge pressure and response time, are investigated in both brake action and acceleration action.

• 유공압시스템학회:학술대회논문집
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• 2010.06a
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• pp.105-108
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• 2010

In this study, a MR(Magneto-rheological) brake to obtain high torque-to-size ratio instead of conventional powder brake is presented for high-tension control of converting machinery such as coater, slitter and so on. First, to obtain the higher performance than conventional powder brake, a MR brake with a modified rotor shape is newly designed and analyzed by using electromagnetic field analysis. Second, a prototype of the MR brake is fabricated with the optimized structural parameters and an experimental apparatus is constructed. Finally, basic characteristics between current and torque are experimentally investigated.

• Transactions of the Korean Society of Automotive Engineers
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• v.13 no.3
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• pp.102-109
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• 2005

Wheel-slip control systems are able to control the braking force more accurately and can be adapted to different vehicles more easily than conventional ABS systems. But, in order to achieve the superior braking performance through the wheel-slip control, real-time information such as the tire braking force is required. For example, in the case of EHB (Electro-Hydraulic Brake) systems, the tire braking force cannot be measured directly, but can be approximated based on the characteristics of the brake disk-pad friction. The friction characteristics can change significantly depending on aging of the brake, moisture on the contact area, heat etc. In this paper, a wheel slip The proposed wheel slip control system is composed of two subsystems: braking force monitor and robust slip controller In the brake force monitor subsystem, the tire braking forces as well as the brake disk-pad friction coefficient are estimated considering the friction variation between the brake pad and disk. The robust wheel slip control subsystem is designed based on sliding mode control methods and follows the target wheel-slip using the estimated tire braking forces. The proposed sliding mode controller is robust to the uncertainties in estimating the braking force and brake disk-pad friction. The performance of the proposed wheel-slip control system is evaluated in various simulations.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.26 no.7
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• pp.836-843
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• 2016

This study investigates the vibro-acoustic characteristics of an automotive brake drum given free boundaries using the hybrid approach combining numerically obtained structural properties with analytical solution for acoustic radiation. Structural vibrations of the drum are investigated with the finite element method, and modal displacements on the outer surfaces of the drum are idealized as simple mathematical expressions. Based on the expressions, modal sound radiations of the drum are calculated using the Rayleigh integral method. Structural and acoustic responses of the drum for a harmonic excitation are obtained from above results using the modal expansion technique. The results are confirmed with numerical analyses using the boundary element method. Based on these results, it can be concluded that the vibro-acoustic characteristics of a brake drum can be accurately investigated with the process used in this study. Also, many noise and vibration problems in drum brake can be addressed using the procedure proposed in this study.