• 제목/요약/키워드: Brake Drum

검색결과 40건 처리시간 0.022초

분포 마찰력을 받는 드럼 브레이크-슈의 동적안정성과 진동 (Dynamic Stability and Vibration of a Drum Brake Shoe under a Distributed Frictional Force)

  • Ryu, Bong-Jo;Ryu, Si-Ung;Yoshihiko Sugiyama;Oh, Boo-Jin
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2001년도 춘계학술대회논문집
    • /
    • pp.207-212
    • /
    • 2001
  • In this paper, dynamic stability and vibration characteristics of a flexible shoe in drum brake systems are investigated. The frictional force between the drum and the shoe is assumed as a distributed frictional force, while the shoe is modeled as an elastic beam supported by two translational springs at both ends and elastic foundations. Governing equations of motion are derived by energy expressions, and numerical results are calculated by finite element method. Through the numerical simulation, critical distributed frictional forces are calculated by changing the stiffness of two translational springs and elastic foundation parameters. It is also shown that the beam loses its stability by flutter and divergence depending on the stiffness of elastic supports and elastic foundation parameters. Finally, the time responses of the beam corresponding to their instability types are demonstrated.

  • PDF

상용차 브레이크 캠샤프트 성형의 건전성 평가 (The Soundness Evaluation of Cam Shaft Moulding for the Commercial Vehicle Brake System)

  • 차용훈;성백섭;김재열
    • 한국생산제조학회지
    • /
    • 제20권1호
    • /
    • pp.60-66
    • /
    • 2011
  • In this paper, the computer simulation analyzed the effective plastic strain and temperature behaviors. The quantitative analyses which proposed the effective mold design of S/CAM shaft was executed. The parameters of forging shape that affected on the optimize conditions that was calculated with simple equation were investigated. it is expected that the developed analysis model and design technique would greatly contribute to the drum brake optimal design considering effective plastic strain and temperature affected behaviors. This development could save more than 20% of production cost and reduced failure rate to more than 30%. By improving the life span of mold from 15,000 to 25,000, financial difficulty of company imposed on a mold manufacture could be overcome.

자동차용 브레이크 라이닝의 마찰특성에 관한 연구 (A study on the characteristics of friction in automotive brake lining)

  • 정화영
    • 오토저널
    • /
    • 제8권4호
    • /
    • pp.56-65
    • /
    • 1986
  • This paper theoretically analyzed the relations between the out-put braking torque and the wheel cylinder pressure in the leading-trailing drum brake for heavy duty truck as the characteristics of friction in break lining, comparing with the results derived from full-scale inertial brake dynamometer test in actual braking condition to develop reliable brake system in extensive using conditions. The main results obtained are as follows; 1) The characteristic curve representing the relations between BEF (Brake Effectiveness Factor) and Friction coefficient derived from theoretical analysis are consistent with the experimental results of dynamometer test. 2) According to the results of dynamometer test, the friction coefficient of brake lining is subject to initial brake speed and the actual using temperature in brake system.

  • PDF

유한요소법에 의한 드럼 브레이크의 열탄성 접촉해석 (Thermoelastic Contact Analysis of Drums Brakes by Finite Element Method)

  • 구병춘;서정원
    • 한국자동차공학회논문집
    • /
    • 제9권3호
    • /
    • pp.173-180
    • /
    • 2001
  • In the case of axisymmetric thermal analysis of drum brakes, the distribution of frictional heat produced on the interface and temperature difference between mating frictional faces are very interesting problems to computational researchers. In the first part, the influence of the s-cam load angles and elastic modulus of the pad on the contact pressure distribution between pad and drum was checked by a three dimensional model. In the second part heat conduction from the interface to the pad and the drum was modeled by using a thin interface element, so artificial division of the generated frictional heat between pad and drum is not necessary. Temperature difference between mating frictional faces is successfully modeled by using the interface element. The influence of some parameters on the thermal distribution is checked. The analysis was performed by ABAQUS/Standard code.

  • PDF

유한요소법에 의한 드럼 브레이크의 열응력 해석 (Thermal Stress Analysis of Drums Brakes by Finite Element Method)

  • 구병춘;서정원
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 춘계학술대회논문집A
    • /
    • pp.831-836
    • /
    • 2001
  • In the case of axisymmetric thermal analysis of drum brakes, the distribution of frictional heat produced on the interface and temperature difference between mating frictional faces are very interesting problems to computational researchers. In this paper, heat conduction from the interface to the pad and the drum was modeled by using a thin interface element, so artificial division of the generated frictional heat between pad and drum is not necessary. Temperature difference between mating frictional faces is successfully modeled by using the interface element. The influence of some parameters on tile thermal stress was checked. The analysis was performed by ABAQUS/Standard code.

  • PDF

비석면 마찰재의 주철제 드럼에 대한 마멸 평가 (Wear Assessment for Non-asbestos Friction Material against Cast Iron Drum)

  • 한성호;이성만;신두식;김석삼
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1996년도 제23회 춘계학술대회
    • /
    • pp.117-121
    • /
    • 1996
  • Friction and wear test for non-asbestos material against cast iron drum were carried out to investigate the friction and wear characteristics of brake system. Its friction coefficient and wear volume were measured and compared with those of asbestos friction material. The experiment. was perforated tinder room temperature and various sliding conditions. After each experiment, the sin-faces of friction materials were observed by SEM.

  • PDF

전자 제어식 주차브레이크(EPB)의 성능분석 (Performance Analysis of Electronic Parking Brake)

  • 김성모;정종렬;신창우;임원식;차원석
    • 한국생산제조학회지
    • /
    • 제20권6호
    • /
    • pp.751-755
    • /
    • 2011
  • Electric Parking Brake(EPB) is the system operated by electric control actuator. It differs from the mechanical parking brake system which is operated by lever and pedal in need of human power. The EPB system is composed of DC motor, helical and differential epicyclic gear, screw, cables, and sensor. This paper describes about the EPB system mathematically and constructs a modeling of the EPB system using MATLAB/SIMULINK. Especially, SimMechanics library in SIMULINK is used to make each parts of system a module. By made modeling of the friction torque between bolt and nut. Cable tension can be maintained after the motor operating stops.

크레인 디스크 패드 모니터링을 위한 스마트폰 기반의 열영상 진단 시스템 개발 (Development of Smart-phone based Thermal Imaging Diagnostic System for Monitoring Disc Pads of Crane)

  • 오연재;박경욱;김응곤
    • 한국전자통신학회논문지
    • /
    • 제9권12호
    • /
    • pp.1397-1404
    • /
    • 2014
  • 그랩 크레인은 부두 항만으로 모래 및 토사가 퇴적이 되거나, 해저 공사를 하기 위해 다목적으로 사용된다. 그립 크레인의 구성 요소 중 와이어 드럼과 디스크 브레이크 패드는 핵심적인 소모품으로 많은 열이 발생되며 교체 시 가격이 매우 비싸다는 단점이 있다. 본 논문에서는 그랩 크레인의 와이어 드럼에 작용되는 디스크 브레이크 패드에 대한 열화상 진단 시스템을 제안한다. 제안된 시스템은 브레이크 고장 및 디스크 패드 손상 전에 디스크 및 패드 표면의 온도가 비정상적으로 분포하는 특징을 이용하여 열화상을 통해 패드 열 진단 분석을 수행한다. 따라서 기계 부품의 이상을 고장 전에 미리 발견하여 고장으로 인한 피해를 방지할 수 있으며, 과부하 유무를 상시체크하면서 크레인을 작동시켜 패드의 수명 연장과 비용을 절감할 수 있다.

탄소/탄소 브레이크 디스크의 열탄성 해석과 3차원 응력해석 및 설계 (Thermo-Elastic Analysis, 3-Dimensional Stress Analysis and Design of Carbon/Carbon Brake Disk)

  • 오세희;유재석;김천곤;홍창선;김광수
    • Composites Research
    • /
    • 제15권1호
    • /
    • pp.41-52
    • /
    • 2002
  • 이 논문에서는 탄소/탄소 브레이크 제동중 시스템의 거동을 열탄성 해석을 수행하여 살펴보았고. 파손에 안정적인 디스크의 형상을 찾기 위하여 다양한 형상에 대한 3차원 응력해석을 수행하였다. 탄소/탄소 복합재료의 기계적 물성치가 적층면방향과 두께방향으로 측정되었다. 측정긴 기계적 물성치는 열탄성 해석과 3차원 응력해석을 위한 입력으로 사용 되었다. 로터 클립과 클립 리테이너 사이의 간격은 회전판의 하중전달 미케니즘에 있어서 중요만 인자이다. 간격변화는 기계적 변형과 열 변형으로 분리하여 고려하였다. 클립과 리테이터는 서로 접촉이 발생하지 않았으므로 해석 모델에서 리테이너와 리벳은 제외되었다. 로터 디스크는 반복대칭조건을 사용하여 모델링되었고, 로터 디스크와 로터 클립, 로터 클립과 키 드럼사이의 2중 접촉문제가 고려되었다. 3차인 응력해석의 결과로부터 브레이크 디스크의 키 홀 부분에 응력집중현상이 발생하는 것을 확인하였다. 응력분포는 키 홀 부분에서 접촉면의 회전각과 곡률반경의 변화에 따라 연구 되었다.