• Title/Summary/Keyword: Boundary lubrication

Search Result 138, Processing Time 0.02 seconds

A Study on the Sliding Wear Characteristicsn of the Die Steel for the Cold Molding (냉간성형용 Die 강의 미끄럼 마멸특성에 관한 연구)

  • 전태옥;박흥식;류경곤
    • Tribology and Lubricants
    • /
    • v.9 no.1
    • /
    • pp.38-44
    • /
    • 1993
  • The present study was undertaken to investigate the dry wear characteristics of die steel STD 11 for cold molding. The wear test was experimentally carried out under different conditions using a wear device, which was made in laboratory, and in which annular surfaces of wear testing specimens wear rubbed in dry sliding condition with varying the sliding speed, contact pressure, and sliding distance. The wear loss by variation of sliding speed was much in 0.3 m/sec and less in higher speed range above its sliding speed according to formation of the boundary lubrication film. The critical sliding speed with maximum value of the specific wear rate switched over to lower speed side according. as contact pressure increased. The critical sliding distance was increased with decrease in oxidation reaction velocity. The depth below subsurface showing maximum hardness (Hv) came out at the position, $60 \mu m$, of the maximum shear stress due to strain hardening.

Numerical Analysis of the Contact Stress Behaviour in Scraper Seals (스크레이퍼 시일의 접촉응력 거동에 관한 수치적 연구)

  • 나윤환;김청균;류병진;유인석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1997.04a
    • /
    • pp.198-203
    • /
    • 1997
  • This paper deals with a numerical study of the tribological contact stress distributions of elastomeric lip seah for oscillating shafts when the sealing interference and band width between the lip edge of contact seals the shaft are present. Using the finite element method, the contact stress and band width of scraper seals rare analyzed for the sealing interference including some nonlinearities such as geometrical nonlinearity, material nonlinearity and nonlinear contact boundary condition. The FEM results showed that the contact stress concentrated on the contacting lip zone between the contacting edge of lip and the shaft for the increased interference. In double lip scraper seals, the maximum contact stress of the dust lip, which is used to exclude foreign contaminants, is six times higher than that of the primary sealing lip, which is used to contain lubricants.

  • PDF

Erosion of Free Standing CVD Diamond Film (다이아몬드 후막의 Erosion 특성)

  • Kim, Jong-Hoon;Lim, Dae-Soon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1998.10a
    • /
    • pp.67-74
    • /
    • 1998
  • Two kinds of polished and unpolished freestanding films prepared by DC plasma CVD method were impacted by SiC particles to understand erosion mechanism. Erosion damage caused by solid impact was characterized by surface profilometer, scanning electron microscopy and Raman spectroscopy. Gradually decrease of surface roughness and sharp reduction of crystallinity for unpolished CVD films were observed with increasing erosion time. It was found that smaller grains of the diamond were removed in early stage of erosion process and larger grains were eroded with further impingement. By introduction of re-growth method on polished diamond, further understanding of erosion mechanism was achieved. Most of the surface fractures were initiated at the grain boundary.

  • PDF

A Study on Scuffing Life by the Plastic Strain on Sliding Surfaces under Miscellaneous Lubricated Conditions (윤활조건에 따른 미끄럼표면의 소성변형량에 의한 스커핑수명 연구)

  • 김병주;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 1998.10a
    • /
    • pp.91-99
    • /
    • 1998
  • A correlation between the low-cycle fatigue life and the scuffing-failure life is demonstrated using the plastic strain in boundary lubricated sliding. Loadings proportional to hardness with three different lubricated conditions were used to evaluate the plastic strain. As the results of scuffing tests using vacuum pump oils in nitrogen gas, plastic strain shows 0.0062, and In the mineral oils and commercial engine oils in air, plastic strain show 0.0042 and 0.00092. Those are very useful to describe quantitatively the real lubricated sliding conditions, and are very effective to find the relation between the low-cycle fatigue life and the scuffing life.

  • PDF

A study on the Stick-slip Characteristic of Machine Tool Feeding System. (공작기계 이송계의 Stick-Slip 특성에 관한 연구)

  • Park, Jong-Gwon;Lee, Hu-Sang
    • 한국기계연구소 소보
    • /
    • s.18
    • /
    • pp.29-35
    • /
    • 1988
  • When low sliding velocities in the boundary lubrication range are operating, irregular movements frequently occur which are a result of the stick-slip phenomenon. Such slide motions are undesirable in precision machine tools, particularly with feed back systems used in numerical and adaptive control machine tools. Accordingly, this paper reports analytical and experimental studies in the stick-slip characteristic of machine tool feeding system. The main conclusions of this study are as follows; The tendency towards stick-slip effects may be reduced by; 1). Reducing the drop in friction coefficient in the Stribeck curve(on the rising part of the friction characteristic at higher sliding speeds, the system is stable all the time) 2). Reducing the transition velocity by the use of a higher viscosity lubricating oil. 3). Increasing the stiffness(Damping)and reducing normal load(Sliding mass) Therefore, the Critical velocity is decided from the above conclusions and in designing of machine tool, feed rates(sliding velocity)must be design the more than critical velocity.

  • PDF

On Application of Optimization Scheme To Direct Numerical Analysis Of Slider

  • Hwang, Pyung;Khan, Polina;Pan, Galina
    • KSTLE International Journal
    • /
    • v.5 no.1
    • /
    • pp.23-27
    • /
    • 2004
  • The object of the present work is the numerical analysis of the computer hard disk slider. The pressure between slider and disk surfaces is calculated using the Boundary Fitted Coordinate System and Divergence Formulation for the nonlinear Reynolds' equation solution. The optimization scheme is applied to search for the steady state position of the slider. The simplified method is given for the case of the fixed inclined pad. The film thickness ratios and pitching and rolling angles are considered as alternative choice of the slider's coordinates. The behavior of the objective function for the Negative Pressure slider is studied in details. Methods of conjugate directions and feasible directions are applied.

A study on the Static and Dynamic Characteristics of Tilting Pad Thrust Bearing by Approximate Elasto-Thermohydrodynamic Lubrication Analysis (근사 탄성열유체윤활해석에 의한 틸팅 패드 트러스트 베어링의 정특성 및 동특성에 관한 연구)

  • Hwang, Pyung;Lee, Kwang-Hee
    • Tribology and Lubricants
    • /
    • v.10 no.1
    • /
    • pp.35-45
    • /
    • 1994
  • The thermohydrodynamic analysis of tilting pad thrust bearing is studied with the consideration of elastic effect of pad. Reynolds equation, deflection equation and energy equation are solved simultaneously with the boundary conditions. Reynolds equation is modified as the approximate form. Pads are supported by the line pivot and the point pivot respectively. Pads are considered as the flat planes. Effects of pad thickness on the performance of thrust bearing are emphasized and the performances of rigid pad and elastic pad are compared. Effects of inlet temperature on performances of the bearing are compared. Dynamic characteristics of both pad supported by line and point pivot are compared.

The Effect of Finished Surface orientation on Friction Characteristics (가공방향에 따른 마찰특성에 관한 연구)

  • 유응대;김태완;조용주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2001.06a
    • /
    • pp.367-373
    • /
    • 2001
  • The effect of characteristic of surface roughness and roughness patterns on friction and sliding wear was studied experimentally under reciprocating boundary lubricant sliding conditions. The test was conducted with specimens which have various arithmetic mean value and roughness pattern under the condition of different normal load. The experimental results show that the friction coefficient is decreased because of oxidation mass and valley effect as the normal loads increasing It was found that the specimens with surface roughness with a transverally oriented pattern have a smaller firction coefficient than the other two roughness patterns under the condition of the roughness values of Ra=0.5 and Ra=0.2 .

  • PDF

Finite Element Analysis on the Dynamic Behavior of a Cylindrical Brake Device with Plastic Deformation (소성변형을 갖는 원통형 제동장치의 동적거동에 관한 유한요소해석)

  • 김지철;이학렬;심우전
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2000.11a
    • /
    • pp.199-204
    • /
    • 2000
  • A cylindrical brake device with plastic deformation is designed to stop the object moving at high velocity. Baseline model is determined based on the design specification and analytic solutions. Using finite element method, effects of various design parameters, such as thickness of the cylinder, clearance between cylinder and rod, and cone angle, to the performance of the brake device are investigated. Cone-type brake device shows better performance than cylindrical brake device with constant thickness in that plastic hinges are generated sequentially from impact end to fixed boundary, thus increasing the reliability of braking operation.

  • PDF

A Study on Proportional and Derivative Control of Fluid Film Journal Bearings (유체 윤활 베어링의 비례 및 미분 제어에 관한 연구)

  • 노병후;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2001.06a
    • /
    • pp.212-217
    • /
    • 2001
  • This paper presents the stability characteristics of a rotor-bearing system supported by actively controlled hydrodynamic journal bearing. The proportional and derivative controls including coupled motion are adopted for the control algorithm to control the hydrodynamic journal bearing with a circumferentially groove. Also, the cavitation algorithm implementing the Jakobsson-Floberg-Olsson boundary condition is adopted to predict cavitation regions in the fluid film more accurately than conventional analysis which uses the Reynolds condition. The stability characteristics are investigated with the Routh-Hurwitz criteria using the linear dynamic coefficients which are obtained from the perturbation method. The stability characteristics of the rotor-bearing system supported by active controlled hydrodynamic journal bearing are investigated for various control gain. It is found that the speed at onset of instability is increased for both proportional and derivative control of the bearing, and the proportional and derivative control of coupled motion is more effective than proportional and derivative control of uncoupled motion.

  • PDF