• 제목/요약/키워드: Bond Coating

검색결과 310건 처리시간 0.019초

플라즈마 용사된 $ZrO_{2}$-단열 코팅층의 특성 및 열처리에 따른 접합강도변화 (Characteristic and Adhesive Strength Change by Heat Treatment of the Plasma Sprayed $ZrO_{2}$- Thermal Barrier Coatings(TBC))

  • 김병희;서동수
    • 한국재료학회지
    • /
    • 제8권6호
    • /
    • pp.505-512
    • /
    • 1998
  • 플라즈마 용사법을이용하여 AISI 316 스테인레스 금속모재에 0.1mm 두께의 $NiCrAlCoY_{2}O_{3}$금속 결합층과 0.3mm 두께의 $ZrO_{2}(8wt%Y_{2}O_3$) 세라믹층으로 구성된 이층 단열코팅층을 제조하였다. 코팅층의 미세조직, 금속결합층의 산화를 고찰하였으며, $900^{\circ}C$에서 등은 시험과 열반복시험 후, 접합강도시험을 통하여 코팅층의 단사정 상은 열처리시간이 길어질수록 약간 증가하였다. 또한 비변태성 t'의 c/a는 용사상태에서 1.0099이였으며, 100시간 열처리 후에는 1.0115로 약간 증가하였다. 그리고 용사층의 접합강도는 열처리 시간이 길어질수록 감소하였다. 등온열처리 후에는 1.0115로 약간 증가하였다. 그리고 용사층 의 접합강도는 열처리 시간이 길어질수록 감소하였다. 등온열처리 후, 파괴는 주로 세라믹층에서 일어났으며, 반복 열처리되 시편에서는 10회 이후 대부분 금속결합층/세라믹층의 계면에서 일어났다.

  • PDF

NiCoCrAlY 및 NiAl bond coat를 사용한 Thermal Barrier Coating의 고온안정성에 미치는 Pt의 영향 (Effect of Pt on the High Temperature Stability of NiCoCrAlY or NiAl Bond Coat in the Thermal Barrier Coating System)

  • 구성모;김길무
    • 한국재료학회지
    • /
    • 제15권6호
    • /
    • pp.375-381
    • /
    • 2005
  • High temperature oxidation behavior of thermal barrier coating (TBC) system (IN738 substrate + NiCoCrAlY or NiAl bond coat with or without Pt + yttria stabilized zirconia) prepared by air plasma spray (APS) process has been studied in order to understand the effect of Pt addition to bond coat on the stability of TBC system. Specimens were oxidized in thermal cycling and isothermal oxidation test at $1100^{\circ}C$. The Pt addition in TBC system with NiCoCrAlY bond coat showed a longer life time compared to that without addition of Pt. Pt addition to TBC system is believed to help the formation of more stable thermally grown oxide, $Al_2O_3$, at the TBC/bond coat interface, leading to a longer lifetime of TBC system.

도장철근의 부착강도 개선에 영향을 미치는 초기재령에서의 PCS 도장재 배합조건 (Mix Design Conditions at Early Curing Age of PCS-Coating Material Effected on Improvement in Bond Strength of Coated Rebar)

  • 조영국;박동열;김완기
    • 콘크리트학회논문집
    • /
    • 제25권1호
    • /
    • pp.73-80
    • /
    • 2013
  • 이 연구는 폴리머 시멘트 슬러리로 도장한 도장철근의 부착강도 개선에 영향을 미치는 초기재령에서의 PCS 도장재 배합에 관한 연구로 폴리머의 종류, 시멘트의 종류, 폴리머 시멘트비, 도장재의 양생재령, 도장두께 등을 변화시켜 배합을 설정하여 부착강도 시험을 실시하였다. 이 연구 결과, PCS 도장철근의 부착강도는 거의 모든 배합에서 도장하지 않은 보통철근 및 에폭시철근에 비해 높은 부착강도를 나타냈다. 도장철근의 최대 부착강도는 보통철근에 비해 1.52배, 에폭시 철근에 비해 1.58배로 높게 나타났으며, 도장두께는 $100{\mu}m$에서 우수하였으며, 시멘트는 초조강 시멘트, 폴리머는 EVA, 폴리머 시멘트비는 80%~100% 범위에서 우수한 부착강도를 나타냈다. 또한 양생재령에 있어서는 3시간의 단시간 양생에 의한 부착강도도 양생재령 1일 및 7일에 비해 열악하지 않고 동등이상의 부착강도를 나타내 실제 현장에서의 사용성면에서 유리한 것으로 볼 수 있다.

레진접착제를 도포한 상아질에 대한 합착용 시멘트의 전단결합강도 (SHEAR BOND STRENGTH OF LUTING CEMENTS TO DENTIN TREATED WITH RESIN BONDING AGENTS)

  • 김교철;최부병
    • 대한치과보철학회지
    • /
    • 제36권1호
    • /
    • pp.26-49
    • /
    • 1998
  • The purpose of this study was to confirm the formation of hybrid layer and resin tags in dentin tissue and the possibility of bonding between luting cements used for the prosthesis and the resinous surface coated with resin bonding agents to prevent the dentin hypersensitivity after abutment preparation. Some resin bonding agents, which may have the possibility of bonding with polyacrylic acid as a liquid ingredient of polycarboxylate and glass ionomer cements, were selected. All-Blond desensitizer containing NTG-GMA and BPDM, Scotch-Bond Multipurpose plus containing HEMA, and XR-bond containing organophosphate were selected as a coating agent. Dental cements were zinc phosphate, polycarboxylate, and glass ionomer cement. After the exposed dentin surface of premolars was ethced with 10% phosphoric acid and coated with resin bonding agents, the morphology of treated surfaces and the resin tags and hybrid layers on sectioned surfaces were observed by SEM. Shear bond strength between the resin bonding agents and 3 kinds of cements was measured 24 hours after bonding. On the debonded surfaces of the shear bond strength tested specimens, the cement tags and the bonding sites between the resin materials and cements were examined by SEM. Following conclusions were drawn : 1. Coating of dentin with resin bonding agents had no effect on the shear bond strength of zinc phosphate cement. 2. Both of polycarboxylate and glass ionomer cements showed the increased shear bond strength by the dentinal coating with Scotch-Bond Multipurpose plus containing HEMA. However, in the case of dentinal coating with some agents containing NTG-GMA and BPDM or organophosphate, polycarboxylate cement exhibited the lowered shear bond strength, and glass ionomer cement showed the unchanged shear bond strength. 3. Complete obstructions of dentinal tubules were observed on the dentin coated with All-Bond desensitizer or XR-bond, but distinct shape of the orifices of dentinal tubules was observed consistently on the dentin coated with Scotch-Bond Multipurpose plus. 4. The hybrid layer was thickest on the dentin coated with All-Bond desensitizer, and the length of resin tags was longest on the dentin coated with Scotch-Bond Multipurpose plus. 3. On the debonded specimens which had been bonded with polycarboxylate cement or glass ionomer cement after coating with Scotch-Bond Multipurpose plus, the cement tags and the bonding sites between the resinous surface and the cements could be examined.

  • PDF

Failure Mechanisms of Thermal Barrier Coatings Deposited on Hot Components in Gas Turbine Engines

  • Lee E. Y.;Kim J. H.;Chung S. I.
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2005년도 제24회 춘계학술대회논문집
    • /
    • pp.106-111
    • /
    • 2005
  • Failure mechanisms were investigated for the two layer thermal barrier coatings consisting of NiCrAlY bond coat and $ZrO_2-8wt.\% Y_{2}O_3$ ceramic coating during cyclic oxidation. $Al_{2}O_3$ developed at the ceramic coating/bond coat interface first, followed by the Cr/Ni rich oxides such as $NiCr_{2}O_4 and Ni(Al,Cr)_{2}O_4$ during cyclic oxidation It was observed that the spalling of ceramic coatings took place primarily within the NiCrAlY bond coat oxidation products or at the interface between the bond coat oxidation products and zirconia based ceramic coating or the bond coat. It was also observed that the fracture within these oxidation products occurred with the formation of $Ni(Cr,Al)_{2}O_4$ spinel or Cr/Ni rich oxides. It was therefore concluded that the formation of these oxides was a life-limiting event for the thermal barrier coatings.

  • PDF

Failure Mechanisms for Zirconia Based Thermal Barrier Coatings

  • Lee, Eui Y.;Kim, Jong H.
    • The Korean Journal of Ceramics
    • /
    • 제4권4호
    • /
    • pp.340-344
    • /
    • 1998
  • Failure mechanisms were investigated for the two layer thermal barrier coatings consisting of NiCrAlY bond coat and $ZrO_2$-8wt.% $Y_2O_3$ ceramic coating during cyclic oxidation. $Al_2O_3$ developed at the ceramic coating/bond coat interface first, followed by the Cr/Ni rich oxides such as $NiCr_2O_4$ and $Ni(Al, Cr)_2O_4$ during cyclic oxidation. It was observed that the spalling of ceramic coatings took place primarily within the NiCrAlY bond coat oxidation products or at the interface between the bond coat oxidation products and zirconia based ceramic coating or the bond coat. It was also observed that the fracture within these oxidation products occurred with the formation of $Ni(Cr, Al)_2O_4$ spinel or Cr/Ni rich oxides. It was therefore concluded that the formation of these oxides was a life-limiting event for the thermal barrier coatings.

  • PDF

해양 콘크리트 구조물에서 에폭시 도막철근의 부착성능에 관한 연구 (An Experimental Study for the Bond Performance of the Epoxy-coated Reinforcement in Marine Concrete Structures)

  • 조병완;유태호
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 1996년도 가을 학술발표회 논문집
    • /
    • pp.122-126
    • /
    • 1996
  • In recent years, plenty of problems in the large-scaled bridges, piers…have been reported to the public due to the severe environment factors. The use of Epoxy-Coated reinforcement against salt and sulfate corrosion is considered as a reasonable solution and tested to study the bond performance between the thickness of coating and bond stresses. The results are that the strength of bond was decreased by 10 to 13 percent in the case of 100$\mu\textrm{m}$ of coating thickness and by 15 to 25 percent in the case of 200$\mu\textrm{m}$ to 300$\mu\textrm{m}$ and significantly fell down when the thickness was above 300$\mu\textrm{m}$. Accordingly, a 200$\mu\textrm{m}$ coating-thickness to the reinforcement is suggested to maintain the acceptable bond mechanism and goes well with the ASTM(item NO.A775) and those of Korean Concrete Institute.

  • PDF

1300℃급 가스터빈 1단 블레이드의 코팅분석을 이용한 열화평가 (Evaluation of the Degradation of a 1300℃-class Gas Turbine Blade by a Coating Analysis)

  • 송태훈;장성용;김범수;장중철
    • 대한금속재료학회지
    • /
    • 제48권10호
    • /
    • pp.901-906
    • /
    • 2010
  • The first stage blade of a gas turbine was operated under a severe environment which included both $1300^{\circ}C$ hot gas and thermal stress. To obtain high efficiency, a thermal barrier coating (TBC) and an internal cooling system were used to increase the firing temperature. The TBC consists of multi-layer coatings of a ceramic outer layer (top coating) and a metallic inner layer (bond coat) between the ceramic and the substrate. The top and bond coating layer respectively act as a thermal barrier against hot gas and a buffer against the thermal stress caused by the difference in the thermal expansion coefficient between the ceramic and the substrate. Particularly, the bondcoating layer improves the resistance against oxidation and corrosion. An inter-diffusion layer is generated between the bond coat and the substrate due to the exposure at a high temperature and the diffusion phenomenon. A thickness measurement result showed that the bond coat of the suction side was thicker than that of the pressure side. The thickest inter-diffusion zone was noted at SS1 (Suction Side point 1). A chemical composition analysis of the bond coat showed aluminum depletion around the inter-diffusion layer. In this study, we evaluated the properties of the bond coat and the degradation of the coating layer used on a $1300^{\circ}C$-class gas turbine blade. Moreover, the operation temperature of the blade was estimated using the Arrhenius equation and this was compared with the result of a thermal analysis.

표면처리방법이 지르코니아와 레진시멘트 간의 전단결합강도에 미치는 영향 (The Effect of Surface Treatment on the Shear Bond Strength of Zirconia Ceramics to Resin Cemen)

  • 김경수;김정미;김유리
    • 구강회복응용과학지
    • /
    • 제29권1호
    • /
    • pp.69-79
    • /
    • 2013
  • 본 연구의 목적은 각각 다른 표면처리를 한 지르코니아를 레진시멘트로 접착한 후 전단결합강도를 평가, 비교하는 것이다. 디스크 모양의 산화 지르코늄(3-TZP, Kyoritsu, Tokyo, Japan) 시편 120 개를 다음과 같이 표면처리 하였다. (1)110 ${\mu}m$ 산화 알루미나 분사 처리 (2)Silica coating(RocatecTM, 3M ESPE) (3)처리하지 않음 시편을 한 군당 10 개씩 총 6 개군으로 나누어 두 개의 지르코니아 시편을 자가 접착형 레진 시멘트(RelyX U-200, 3M ESPE)로 합착하였다. (1)처리하지 않음/처리하지 않음 (2)처리하지 않음/110 ${\mu}m$ 산화 알루미나 분사처리 (3)처리하지 않음/Silica coating (4)110 ${\mu}m$ 산화 알루미나 분사 처리/110 ${\mu}m$ 산화 알루미나 분사 처리 (5)110 ${\mu}m$ 산화 알루미나 분사 처리/Silica coating (6)Silica coating/Silica coating. 각 군의 전단결합강도를 만능시험기로 측정하였다. 표면처리에 따른 결합강도의 차이를 살펴보기 위해 일원변량분석(One-way ANOVA)을 이용하고 사후 분석으로 Tukey HSD test를 실시하였다. Silica coating을 한 두 개의 시편을 접착한 군이 가장 높은 결합 강도를 보였다(P<0.05). 표면 처리하지 않은 시편을 접착한 군과 두 개의 시편 모두 알루미나 분사 처리한 시편을 접착한 군은 서로 간에 유의한 차이를 보이지 않았으며, 그 외의 군에 비해서는 유의하게 낮았다(P<0.05). 본 연구의 결과에 따르면 Silica coating은 자가중합형 레진시멘트를 이용하여 접착한 두 지르코니아 간의 결합을 증진시키는데 효과적이었다.

온도조건에 따른 표면보호재의 부착강도 특성 및 변형 특성에 관한 실험적 연구 (An experimental study on the Bonding Strength and Strain of Coating Material according to Temperature Condition)

  • 배준영;권인표;김경덕;강석표;곽주호;김정환
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
    • /
    • pp.293-296
    • /
    • 2006
  • Normally, using coating material could result in different performance according to the various changes of environments or operation conditions. For these reasons, there are decreasing tendency for the durability, beauty and scenery of structures as the separation or exfoliation occurred after operation. Especially we must find out not only bond strength characteristics of coating material under temperature conditions but also bond strength reduction under heating-cooling repeat test because Korea has four distinct seasons. In this paper, the deformation and bond strength characteristics of coating material have been investigated. and we suggest some preliminary data of coating material for its best performance under various temperature condition.

  • PDF