• 제어로봇시스템학회:학술대회논문집
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• 1991.10a
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• pp.900-904
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• 1991

It is important and difficult to control the steam temperature in the once through boiler. Generally, steam temperature of once through boiler not only is controlled by boiler spray water flow, but also is influenced by feed water flow and fuel flow. So we have to make the same gain of fuel flow controller and feed water flow controller. This paper is shown the design and test of steam temperature and feed water flow control system for once through boiler in pusan thermal power plant.

• Proceedings of the KIEE Conference
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• 2007.07a
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• pp.1603-1604
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• 2007

The load of power plants changes every from time to time according to which steam flow of boiler changes. the feed water control is very important for the power plant to be operated in its stability conditions. In case of circulation type boiler, the instability of feed water control leads to instability of drum level control. The higher level of drum water can induce bad quality steam to go into turbine which means the possibility of damage. The lower level of drum water can induce the tubes of boiler water wall to be overheated. In case of once through type boiler, the instability of feed water control leads to bad cooling of superheaters. The less the feed water flow is, the more heated the superheater is. It is necessary for the turbine driving feed water pump to be controlled for the optimal feed water flow in the large capacity power plant. The speed of turbine is controled for the feed water flow. By the way, the optimal control of steam valve is necessary for the speed control of turbine. Therefore, the various kinds of the steam valve structures are introduced in this paper

• The Transactions of The Korean Institute of Electrical Engineers
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• v.59 no.9
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• pp.1663-1672
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• 2010

The boiler feed-water pump controllers which can be applied to 500MW class coal fired power plants was developed. The validity of the developed controllers was shown via the applied test result in a power plant. It is expected that the developed controllers are used to retrofit the existing controllers that have surpassed their expected service life and have limited spare parts, and contributes to the stable operation of plants. Based on the collected data and analysis, new control schemes were developed and implemented during the overhaul period in the new control systems. During normal operation, feed water could be supplied to the boiler with the capability of the 1600t/h flow without any problems in automatic mode of controllers. In this study, the feed-water pump controllers were developed successfully. In addition, it is expected that the developed controllers can make the plant operation more stable and can be applied to a lot of power plants.

• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.251-251
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• 2000

Tangjin Power Plant is modern Korean standard plant which is made up Once Through Super Critical Boiler, Turbin, Generator and Flue Gas Desulfarization System. INFI-90 system fur control of the 500 MW Korean standard super critical once through boiler Mark-V for Turbine, EX-2000 fer Generator, WDPF for FGD were installed in Tangiin thermal power plant. There were two BFPTs, BFPM, 25% control valve, 35% control valve to control boiler feed water flow. It is very difficult to tune the Separator Tank level control system and change the mode from Wet to Dry. This paper focuses on test results and modification control logic for feed water control system in Tangjin power plant.

• Proceedings of the Korean Reliability Society Conference
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• 2006.05a
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• pp.218-227
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• 2006

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.23 no.5
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• pp.385-393
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• 2013

In this paper, the mechanism identification and the avoidance measures on the phenomena of transient acoustic vibration amplified at the water-supply piping system to regulate the steam temperature of the boiler reheater in 500MW class supercritical power plant are presented. The pressure pulsation waves induced by the impeller passing of two feed-water pumps with five blades are coincident with the local acoustic modes of boiler reheater water-supply piping system. There are the phenomena amplified at the peaks of 5X, 10X, 15X and 20X in spectrums of piping vibration, sound pressure, and the feed-water's pressure pulsation waves. The shut-off device is installed in the piping system for the interception of pressure pulsation waves transmitted from two feed-water pumps and the modified design change of the piping layout is applied for the acoustic resonance avoidance. The acoustic natural frequencies are separated from the harmonics of pressure pulsation waves induced by the pump impellers passing through the design change of the span length. The acoustic vibration is gone by resonance avoidance measures. As a result, more than 20 dBA reduction is achieved from 100 dBA to 80 dBA.

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.65.2-65
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• 2001

There are not only lots of controllers such as UMC(Unit Master Controller), BMC(Boiler Master Controller), Fuel Flow controller, Air flow controller, Feed water flow controller, S/H R/H Temperature controller and so on, but also compensation controller such as BTU compensator, Fuel/Water ratio controller and O2 Co controller to take automatic control in the super critical once through boiler. It is important to make complete automation of boiler to use the compensation controller like BTU compensator. For example, In case of some boiler condition, operator has to change combustion parameter for changing the coal, on the contrary BTU compensator can calculate set value of the fuel flow and reset the fuel flow demand by itself. This paper shows us the logic and instruction regarding compensation controller of boiler that can be operated automatically.

• Corrosion Science and Technology
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• v.20 no.5
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• pp.242-248
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• 2021

Unforeseen failures of boilers in power plants may affect the continuation of electricity generation. Main failures in boilers are influenced by the tube material, tube position, boiler service temperature and pressure, and chemical composition of the feed water and coal. This investigation was intended to find answers on the causes and mechanism of failure of the fire-side boiler water-wall tubes, due to perforation and corrosion. The tube conformed to the material requirements in terms of its chemical composition and hardness. Microscopic examination showed ferrite and pearlite indicating no changes in its microstructure due to the temperature variation. SEM test showed a single layer and homogenous film density particularly on the area far from perforation. However, layers of corrosion product were formed on the nearby perforation area. EDX showed that there were Na, Ca, S, and O elements on the failed surface. XRD indicated the presence of Fe₂O₃ oxide. The failure mechanism was identified as a result of significant localized wall thinning of the boiler water wall-tube due to oxidation.

• Journal of Biosystems Engineering
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• v.12 no.4
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• pp.31-43
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• 1987

This study was performed to develop a hot water boiler system with small scale automatic rice hull furnace for the multi-purpose use in the farm. For the experiment a prototype hot water boiler system with rice hull furnace was fabricated, which was equipped with automatic hull feeder, igniter and ash removal device. Optimum operational conditions of the prototype: system were analyzed. The results arc summarized as follows. 1. The temperature measured right above the burning surface should be higher than $500^{\circ}C$ combustion. 2. The top zone of the combustion chamber was the most suitable location of the thermocouple to pick up the control temperature for the automatic operation of the rice hull furnace. 3. The content of carbon monoxide in the flue gas was increased with the filling height of burning material but it was less than 0.3 percent in volume in this experiment. When the filling height was expressed as the ratio of rice hull feed rate to the volume of the combustion chamber above the burning surface, the optimum ratio was about $150kg/m^3-h$. 4. The combustion efficiency of the prototype was higher than 95 percent when the feed rate was 1.1 to 2.3 kg/h and moisture content of rice hull was 22.4 percent (w.b.) or less. 5. It was estimated that the optimum operational conditions of the system were 1.3 to 2.0 kg/h in feed rate, 70 to 100 percent in excess air and 500 to $510^{\circ}C$ in control temperature. 6. The efficiency of coil heal exchanger increased with a decrease in feed rate of rice hull. When the rice hull feed rates were 1.1, 1.7 and 2.3 kg/h, the efficiencies of coil heat exchanger were about 34, 30 and 25 percent and heat transfer rates were 5.7, 7.6 and 8.8 MJ/h, respectively. When the flat plate heat exchanger was used in addition to the coil heat exchanger, the efficiency of the heat exchanger system increased to 48 percent.

• Journal of Biosystems Engineering
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• v.38 no.4
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• pp.306-311
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• 2013

Purpose: With the ever-rising energy prices, thermal energy heavily consuming facilities of the agricultural sector such as commercialized greenhouses and large-scale Rice Processing Complexes (RPCs) need to cut down their energy cost if they must run profitable businesses continually. One possible way to reduce their energy cost is to utilize combustible agricultural by-products or low-price oil instead of light oil as the fuel for their boiler systems. This study aims to analyze the heavy oil combustion characteristics of a newly developed hot water boiler system that can use both rice husk and heavy oil as its fuel convertibly. Methods: Heavy oil combustion experiments were conducted in this study employing four fuel feed rates (7.6, 8.5, 9.5, 11.4 $l/h$) at a combustion furnace vacuum pressure of 500 Pa and with four combustion furnace vacuum pressures (375, 500, 625, 750 Pa) at fuel feed rates of 9.5 and 11.4 $l/h$. Temperatures at five locations inside the combustion furnace and 20 additional locations throughout the whole hot water boiler system were measured to ascertain the combustion characteristics of the heavy oil. From the temperature measurement data, the thermal efficiency of the system was calculated. Flue gas smoke density and concentrations of air-polluting components in the flue gas were also measured by a gas analyzer. Results: As the fuel feed rate or combustion furnace vacuum pressure increased, the average temperature in the combustion furnace decreased but the thermal efficiency of the system showed no distinctive change. On the other hand, the thermal efficiency of the system was inversely proportionally to the vacuum level in the furnace. For all experimental conditions, the thermal efficiency remained in the range of 80.1-89.6%. The CO concentration in the flue gas was negligibly low. The NO and $SO_2$ concentration as well as the smoke density met the legal requirements. Conclusions: Considering the combustion temperature characteristics, thermal efficiency, and flue gas composition, the optimal combustion condition of the system seemed to be either the fuel feed rate of 9.5 $l/h$ with a combustion furnace vacuum pressure of 375 Pa or a fuel feed rate of 11.4 $l/h$ with a furnace vacuum pressure between 500 Pa and 625 Pa.