• Title/Summary/Keyword: Blended activator

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Fabrication of Porous Titanium Parts by Direct Laser Melting of Ti-TiH2 Mixing Powder (Ti-TiH2 혼합 분말의 레이저 직접 용융 공정을 이용한 다공성 티타 늄 부품 제조 연구)

  • Yun, H.J.;Seo, D.M.;Woo, Y.Y.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.28 no.1
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    • pp.21-26
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    • 2019
  • Direct Laser Melting (DLM) of $Ti-xTiH_2$ (mixing ratio x = 2, 5, 10 wt.%) blended powder is characterized by producing porous titanium parts. When a high energy laser is irradiated on a $Ti-TiH_2$ blended powder, hydrogen gas ($H_2$) is produced by the accompanying decomposition of the $TiH_2$ powder, and acts as a pore-forming and activator. The hydrogen gas trapped in a rapidly solidified molten pool, which generates porosity in the deposited layer. In this study, the effects of a $TiH_2$ mixing ratio and the associated processing parameters on the development of a porous titanium were investigated. It was determined that as the content of $TiH_2$ increases, the resulting porosity density also increases, due to the increase of $H_2$ produced by $TiH_2$. Also, porosity increases as the scan speed increases. As fast solidified melting pools do not provide enough time for $H_2$ to escape, the faster the scan speed, the more the resulting $H_2$ is captured by the process. The results of this study show that the mixing ratio (x) and laser machining parameters can be adjusted to actively generate and control the porosity of the DLM parts.

Use of By-product Hydrated Lime as Alkali Activator of Blast Furnace Slag Blended Cement (고로수쇄(高爐水碎)슬래그 혼합(混合)시멘트의 알칼리 자극제(刺戟劑)로 부산소석회(副産消石灰)의 활용(活用))

  • Cho, Jin-Sang;Yu, Young-Hwan;Choi, Moon-Kwan;Cho, Kye-Hong;Kim, Hwan;Yeon, Kyu-Seok
    • Resources Recycling
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    • v.19 no.3
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    • pp.33-44
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    • 2010
  • In this study, the possibility of utilizing carbide lime waste, obtained from the generation of acetylene process, as a alkali activator of blast furnace slag cement was investigated. The physical and chemical analysis of the carbide lime waste was studied and three types lime waste in order to investigate behaviour as alkali activator were used. Lime wastes were added 0, 10, 20 and 30 wt.% in blast furnace slag and blast furnace slag containing lime waste were added 0, 10, 30 and 50 wt.% in OPC. As a result of analysis of hydration properties, in the case of calcium hydroxide rehydrated after heat treatment at $800^{\circ}C$, it was higher hydration rate than other specimens. For the results of compressive strength test, when lime waste passed 325 mesh sieve and rehydrated calcium hydroxide were used, it was higher compressive strength than OPC from hydration 7days. At OPC50 wt.%-BFS45 wt.%-AA5 wt.% system using lime waste of 325 mesh under, the highest compressive strength appeared.

Microstructure and Strength Properties of Alkali-activated Binder mixed with Sea Water (해수를 사용한 알칼리 활성화 결합재의 미세구조 및 강도 특성)

  • Jun, Yubin;Oh, Jae-Eun
    • Journal of the Korea Concrete Institute
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    • v.28 no.3
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    • pp.299-308
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    • 2016
  • This paper presents an investigation of the mechanical and microstructural properties on hardened samples that were synthesized using blended binder(fly ash(FA) and blast furnace slag cement(BFSC)), alkali activator and sea water or distilled water. Binders were prepared by mixing the FA and BFSC in different blend weight ratios of 6:4, 7:3 and 8:2. Sodium hydroxide and sodium silicate were used 5 wt% of binder, respectively, as an alkaline activator. The compressive strength and absorption were measured at the age of 3, 7 and 28 days, and the XRD, TGA and MIP tests were performed at the age of 28 days. An increase in the content of BFSC leads to an increase in the quantities of ettringite and C-S-H formed, regardless of the type of mixing water. And it also shows higher strength due to the reduction of pores larger than ~50 nm. All hardened samples in this study have common hydration products of C-S-H, $Ca(OH)_2$ and calcite. Hydrocalumite of all reaction products formed was only present in hardened sample mixed with sea water. For each FA/BFSC mixing ratio, the compressive strength of hardened sample mixed with sea water was similar to that mixed with distilled water. It is proposed that the slight increase of strength of samples mixed with sea water is mainly due to the presence of hydrocalumite phase containing chlorine ion, contributing to the change of total porosity and pore size distribution in samples.

Effect of alkaline activators on the fresh properties and strength of silico-manganese fume-slag activated mortar

  • Nasir, Muhammad;Johari, Megat Azmi Megat;Yusuf, Moruf Olalekan;Maslehuddin, Mohammed;Al-Harthi, Mamdouh A.
    • Advances in concrete construction
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    • v.10 no.5
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    • pp.403-416
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    • 2020
  • This study investigated the effect of alkaline activators - NaOHaq (NH) (NH: 0-16 M) and Na2SiO3aq (NS) (NS/NH: 0-3.5) in the synthesis of silico-manganese fume (SMF) and ground blast furnace slag (BFS) blended alkali-activated mortar (AASB). The use of individual activator was ineffective in producing AASB of sufficient fresh and hardened properties, compared to the synergy of both activators. This may be attributed to incomplete dissolution and condensation of oligomers required for gelation of the binder. An inverse relationship was noted among the fresh properties and the NH concentration or NS/NH ratio. This was influenced by the dissolution and condensation of silicate monomers under polymerization process. The maximum 28-day strength of ~45 MPa, setting time of 60 min and flow of 182 mm was obtained with the use of combined activators (10M-NH and NS/NH=2.5). The combined activators at NS/10M-NH=2.5 constituted SiO2/Na2O, H2O/Na2O and H2O/SiO2 molar ratio of 1.61, 17.33 and 10.77, respectively. This facilitated the formation of C-S-H, C/K-A-S-H and C-Mn-S-H in the framework together with an increase in the crystallinity due to more silicate re-organization within the aluminosilicate chain. On comparison of the high concentrated with mild alkali synthesized product, it revealed that the concentration of OH- and Si monomers together with alkali metals influenced the dissolution of precursors and embedment of the constituent elements in the polymeric matrix. These factors eventually contributed to the microstructural densification of the mortar prepared with NS/10M-NH=2.5 thereby enhancing the compressive strength.

Properties of Non-Sintered Cement Pastes Immersed in Sea Waters at Different Temperatures for Binders Mixed with Different Ratios (침지된 해수 온도 및 결합재 혼합비에 따른 비소성 시멘트의 강도 특성)

  • Jun, Yubin;Kim, Tae-Wan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.5
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    • pp.75-84
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    • 2016
  • This paper presents an investigation of the mechanical properties on non-sintered cement pastes immersed in sea waters at three different temperatures. The non-sintered cement pastes were synthesized using blended binder(Class F fly ash; FA and ground granulated blast furnace slag; GGBFS) and alkali activator(sodium hydroxide and sodium silicate). Binders were prepared by mixing the FA and GGBFS in different blend weight ratios of 6:4, 7:3 and 8:2. The alkali activators were used 5wt% of blended binder, respectively. Calcium carbonate was used as an chemical additive. The compressive strength, bulk density and absorption of alkali-activated FA-GGBFS blends pastes were measured at 3 and 28 days after immersed in sea waters at three different temperatures($5^{\circ}C$, $15^{\circ}C$ and $25^{\circ}C$). The XRD and SEM tests of the pastes were conducted at 28 days. Water-soluble chloride(free chloride) and acid-soluble chloride(total chloride) contents in the pastes were also measured after 28 days immersion in sea water. The experimental results showed that increasing the content of FA in alkali-activated FA-GGBFS blends pastes immersed in sea water increases the absorption, water-soluble chloride content and acid-soluble chloride content, and reduces the compressive strength and bulk density. And it was found that there was a variation of strength change for the alkali-activated FA-GGBFS blends pastes immersed in sea waters at three different temperatures that depends on the blending ratio of FA and GGBFS.

Influence of Silica Fume on Strength Properties of Alkali-Activated Slag Mortar (실리카 퓸이 알칼리 활성화 슬래그 모르타르의 강도특성에 미치는 영향)

  • Kim, Tae-Wan
    • Journal of the Korea Concrete Institute
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    • v.25 no.3
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    • pp.305-312
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    • 2013
  • This paper reports the results of an investigation into the effects of silica fume on strength properties of alkali-activated slag cement (AASC) with water-binder (W/B) ratio and replacement ratio of silica fume content. The W/B ratio varied between 0.50 and 0.60 at a constant increment of 0.05. The silica fume content varied from 0% to 50% by weight of slag. The activators was used sodium hydroxide (NaOH) and the dosage of activator was 3M. The strength development with W/B ratio has been studied at different ages of 1, 3, 7 and 28 days. For mixes of AASC mortars with varying silica fume content, the flow values were lower than the control mixes (without silica fume). The flow value was decrease as the content of silica fume increase. This is because the higher surface areas of silica fume particles increase the water requirement. The analysis of these results indicates that, increasing the silica fume content in AASC mortar also increased the compressive strength. Moreover, the strength decreases with the W/B ratios increases. This is because the particle sizes of silica fume are smaller than slag. The high compressive strength of blended slag-silica fume mortars was due to both the filler effect and the activated reaction of silica fume evidently giving the mortar matrix a denser microstructure, thereby resulting in a significant gain in strength.

A new geopolymeric grout blended completely weathered granite with blast-furnace slag

  • Zhang, Jian;Li, Shucai;Li, Zhaofeng;Li, Hengtian;Du, Junqi;Gao, Yifan;Liu, Chao;Qi, Yanhai;Wang, Wenlong
    • Advances in concrete construction
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    • v.9 no.6
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    • pp.537-545
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    • 2020
  • In order to reduce the usage of cement slurry in grouting engineering and consume the tunnel excavation waste soil, a new geopolymeric grouting material (GGM) was prepared by combine completely weathered granite (CWG) and blast-furnace slag (BFS), which can be applied to in-situ grouting treatment of completely weathered granite strata. The results showed CWG could participate in the geopolymerization process, and GGM slurry has the characteristics of short setting time, high flowability, low viscosity, high stone rate and high mechanical strength, and a design method of grouting pressure based on viscosity evolution was proposed. By adjusted the content of completely weathered granite and alkali activator concentration, the setting time of GGM were ranged from 5 to 30 minutes, the flowability was more than 23.5 cm, the stone rate was higher than 90%, the compressive strength of 28 days were 7.8-16.9 MPa, the porosity were below 30%. This provides a novel grouting treatment and utilizing excavated soil of tunnels in the similar strata.

Properties of Compressive Strength of Mortar Based on High-activated Blast Furnace Slag using the Slag by-product as an Activator (슬래그부산물을 자극제로 활용한 고활성 고로슬래그 미분말 모르타르의 압축강도 발현 특성)

  • Lee, Bo-Kyeong;Kim, Gyu-Yong;Koo, Kyung-Mo;Shin, Kyoung-Su
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.1
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    • pp.37-44
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    • 2014
  • Recently, many efforts related to the utilization of industrial by-products have been made to reduce carbon dioxide emissions in the construction industry. Of these various efforts, concrete incorporating ground granulated blast furnace slag (BFS) provides many advantages compared to conventional concrete, such as high long-term compressive strength, improved durability and economic benefits because of its latent hydraulic property, and low compressive strength at early curing age. This paper investigates the compressive strength of high-activated ground granulated blast furnace slag blended mortar with slag by-product S type(SBP-S). The results of the experiment revealed that incorporating high-activated ground granulated blast furnace slag would affect the compressive strength of mortar. It was found that increasing the Blaine fineness and replacement ratio of slag by-product S type shows high compressive strength of mortar at early curing age because of its high $SiO_2$ and CaO contents in the slag. It is confirmed that an increase of curing age does not affect the compressive strength of mortar made with slag by-product S type at a high curing temperature. Moreover, it is possible to develop and design concrete manufactured with high-activated ground granulated blast furnace slag as binder considering the acceleration curing conditions and mix proportions.